metal sintered filter disc
SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
Product Introduction
Metal Sintered Filter Disc is a robust and highly accurate filtration component engineered for continuous operation in aggressive industrial environments where precision, durability, and thermal stability are essential. Each disc is manufactured from laser-cut woven metal wire mesh and consolidated through a high-temperature vacuum sintering process. During sintering, all wire intersections are metallurgically fused, forming a rigid porous structure that locks in pore size, shape, and distribution, ensuring consistent filtration accuracy throughout the entire service life.
From a materials and structural standpoint, metal sintered filter discs can be designed as single-layer or multilayer assemblies. Multilayer constructions significantly enhance mechanical strength, resistance to deformation, and contaminant retention capacity while maintaining stable permeability. Standard material options include 316L and 304 stainless steel, selected for their excellent resistance to corrosion, acids, alkalis, and mechanical wear. Additional material options, such as 304L stainless steel or custom alloy grades, are available to meet specific chemical compatibility or process conditions.
In terms of technical performance, these filter discs offer a broad filtration range from 0.22 μm to 300 μm, enabling precise separation of fine and coarse particles in both gas and liquid filtration systems. Disc thickness typically ranges from 1 mm to 10 mm, with customized thicknesses available to optimize pressure resistance, flow rate, and filtration efficiency. Outer diameters can be produced from 10 mm up to 3000 mm, while center holes with inner diameters starting from 4 mm allow easy integration into various filtration housings and assemblies.
Metal sintered filter discs are designed for continuous operation across a wide temperature range of –200 °C to 600 °C, maintaining structural integrity and filtration performance under extreme thermal conditions. Their uniform pore structure ensures low pressure drop, high permeability, and excellent dirt-holding capacity. Combined with the ability to withstand repeated backflushing or chemical cleaning, these characteristics make metal sintered filter discs ideal for demanding applications such as gas–liquid separation, oil and fuel filtration, steam treatment, catalyst recovery, and fluidized bed systems in chemical, pharmaceutical, automotive, environmental, and aerospace industries.
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Technical Specifications
| Parameter | Specification |
|---|---|
| Material | SS316L Stainless Steel (Standard) |
| Alternative Materials | SS304, SS304L, SS316, Hastelloy, Inconel |
| Outer Diameter | 10-300mm (Standard), up to 3000mm (Custom) |
| Inner Diameter | 4mm, 5mm, 6mm and above |
| Thickness | 1-3mm (Standard), up to 10mm (Custom) |
| Filtration Rating | 0.22-100 microns |
| Operating Temperature | -200°C to 600°C |
| Maximum Pressure | Up to 250 bar |
| Surface Finish | Mirror polish, Matte, or Custom |
Product Features
Your filtration needs are met with these exceptional characteristics:
- Superior Solidness: Tall unbending nature and soundness guarantee expanded benefit life
- Excellent Erosion Resistance: Withstands forceful chemicals and acidic environments
- Temperature Flexibility: Performs reliably from cryogenic to high-heat applications
- Precision Filtration: Numerous micron appraisals accessible for correct specifications
- Easy Support: Cleanable and reusable plan decreases downtime
- High Earth Holding Capacity: Amplified operation between cleaning cycles
- Uniform Pore Structure: Reliable filtration execution all through plate life
Applications
Our product serves assorted industries:
Energy Segment: Fuel cell frameworks, hydrogen generation gear, battery manufacturing
Chemical Handling: Catalyst recuperation, destructive fluid filtration, gas-liquid separation
Pharmaceutical: Sterile filtration, API preparing, immunization production
Food & Refreshment: Item clarification, sterile discuss filtration, handle water treatment
Aerospace: Pressure driven frameworks, fuel filtration, natural control systems
Automotive: Fuel infusion frameworks, emanation control, water powered components
Environmental: Water treatment, discuss refinement, squander gas processing
Manufacturing Process
Your channel circles experience our thorough five-stage generation process:
- Material Choice: Premium review stainless steel wire work selection
- Layering: Exact stacking of numerous work layers for ideal performance
- Sintering: High-temperature vacuum combination of contact points
- Precision Cutting: Laser cutting to correct dimensional requirements
- Quality Testing: Comprehensive review counting pore estimate verification
This controlled process ensures every metal sintered filter disc meets your exact specifications.
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Customization Options
We get it your special necessities. Our customization administrations include:
- Shape Varieties: Circular, oval, square, rectangular, fan-shaped, sporadic geometries
- Support Structures: External rings, inside fortifications, mounting flanges
- Multi-layer Setups: Dutch weave combinations for upgraded filtration
- Special Coatings: PTFE coating, hydrophobic treatments
- Integrated Congregations: Total channel lodgings with mounted discs
Quality Assurance
Your fulfillment is ensured through our comprehensive quality system:
- ISO-certified fabricating processes
- Individual plate testing for pore measure uniformity
- Material traceability documentation
- Pressure and stream rate verification
- Clean room bundling for sterile applications
- Certificate of congruity with each shipment
Packaging and Logistics
Your orders receive careful handling:
- Individual Security: Each plate wrapped in defensive material
- Clean Bundling: Vacuum-sealed choices for sterile applications
- Secure Shipping: Custom boxes with shock-resistant padding
- Global Conveyance: Solid shipping to Europe, North America, and worldwide
- Express Alternatives: Assisted conveyance for critical requirements
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Customer Support
Your success drives our commitment to excellence:
- Technical interview for application-specific requirements
- Installation direction and best practices
- Troubleshooting bolster from filtration experts
- Maintenance proposals for ideal performance
- 24/7 client benefit availability
Why Choose Us
Your filtration challenges deserve proven solutions:
- Industry Expertise: Over a decade of sintered metal experience
- Global Reach: Successful installations across USA, UK, Denmark, and beyond
- Innovation Focus: Continuous R&D for next-generation filtration technology
- Partnership Approach: Long-term collaboration for your evolving needs
- Sustainability Commitment: Eco-friendly processes and recyclable products
OEM Services
Your brand merits proficient fabricating partnership:
- Custom item improvement from concept to production
- Private labeling and bundling services
- Technical documentation and certification support
- Flexible least arrange quantities
- Dedicated account administration for OEM clients
FAQ
Q: What's the minimum order quantity?
A: We accommodate orders from single pieces to large production runs.
Q: Can you provide custom shapes?
A: Yes, our product can be manufactured in virtually any shape.
Q: What's the typical lead time?
A: Standard products ship within 7-14 days. Custom orders typically require 3-4 weeks.
Q: Do you provide filtration testing services?
A: Yes, we offer comprehensive filtration testing and validation services.
Q: Are your products food-grade certified?
A: Our SS316L material meets FDA and food safety standards.
Contact Details
Ready to enhance your filtration system? Our technical team is here to help you select the perfect metal sintered filter disc for your application.
Email: sam.young@sintered-metal.com
Contact us nowadays for specialized meeting, custom citations, or to talk about your particular filtration necessities. We're committed to giving arrangements that surpass your desires.
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