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Eco-Mesh Series Stainless Steel Cartridge Filters

Eco-Mesh Series Stainless Steel Cartridge Filters

Filter Rating: 3μm and above
Material: High-grade SS316L (standard) or SS304
Structure: Multilayer pleated mesh with outer support cage
Dimensions: OD 60mm | Lengths: 10", 20", 30", 40"
Key Advantage: Fully washable and reusable; withstands severe hydraulic shocks.

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Product Description

The Stainless Steel Pleated Filter Element is a precision-engineered filtration component designed for applications requiring high efficiency, superior mechanical strength, and long-term operational stability. Utilizing a multilayer sintered stainless steel wire mesh (available in plain or twill weave), the pleated architecture significantly expands the effective filtration area while maintaining uniform pore distribution and a low pressure drop (ΔP). This design ensures stable performance under continuous operation and fluctuating process conditions.

Material Excellence & Corrosion Resistance

The filter element is manufactured from high-performance stainless steel grades, including AISI 316L, 304. These materials provide exceptional resistance to corrosion, oxidation, and chemical attack, making the pleated elements ideal for aggressive fluids and gases. The sintered construction delivers high mechanical strength, preventing media migration or deformation even in high-flow and high-differential-pressure systems.

Filtration Precision & Performance

Filtration ratings range above 3μm (with finer ratings down to 0.2μm available via metal fiber felt), enabling precise separation of fine particulates while preserving high permeability. The stable pore geometry established during the vacuum sintering process ensures consistent precision throughout the element's service life. Furthermore, the pleated design enhances dirt-holding capacity, effectively extending filtration cycles and reducing maintenance frequency.

Dimensional Specifications & Configurations

Standard configurations feature an outer diameter (OD) of 60mm or 64mm, engineered for seamless integration with industrial housings. Available lengths include 10"(254mm),20"(508mm),30"(762mm),40"(1016mm), and up to 60"(1524mm).

The element can be configured in Single Open End (SOE) or Double Open End (DOE) formats, with sealing options including:

Standard fittings: 222, 226, or Flat End.

Industrial interfaces: NPT/BSP threads, flanged connections, or customized adapters.

Support structure: Includes a robust external exoskeleton (support cage) for enhanced pressure resistance.

Thermal Stability & Regenerative Capability

The filter operates reliably across an extreme temperature spectrum from −200°C to 1000°C, supporting both cryogenic and high-heat applications. Its rigid metallic structure facilitates effective backwashing and ultrasonic cleaning, significantly extending service life and lowering the Total Cost of Ownership (TCO).

Pleated Filters Pleated Filters Pleated Filters Pleated Filters Pleated Filters

Technical Specifications

Item Parameter
Product Name Stainless Steel Pleated Filter Element
Filter Structure Multilayer pleated sintered wire mesh with External Exoskeleton
Filter Media Material SS 316L (Standard), 304
Filtration Rating Above 3μm (Fiber felt options available for 0.2μm)
Standard Outer Diameter (OD) 60mm
Optional Outer Diameters 30 mm, 40 mm, 50 mm, 60 mm, 64 mm, 70 mm, 80 mm, 350 mm
Standard Inner Diameter (ID) 28mm (Customizable)
Length Options 10"(254mm),20"(508mm),30"(762mm),40"(1016mm) (Customizable)
End Cap / Connection Type DOE (Double Open End), SOE (222/226), NPT/BSP, Flange
Sealing Method Viton, EPDM, PTFE, Silicone, or Metal Seals
Operating Temperature Range −200°C to 1000°C (Application-dependent)
Max. Pressure Rating Up to 250 bar (High differential pressure resistance)
Permeability High flow capacity with stabilized pore geometry
Dirt Holding Capacity High-density pleat design for extended service cycles
Cleaning Method Backwashing, Ultrasonic cleaning, or Chemical CIP
Reusability Fully cleanable and reusable; low TCO

Product Features

High Porosity, Durability, and Regenerative Efficiency

Our filter elements feature a high-porosity sintered structure that ensures effective contaminant removal without compromising flow rates, making them ideal for high-throughput industrial processes. Engineered to withstand extreme environments, these 316L stainless steel components are highly resistant to corrosion, high temperatures, and mechanical stress. Featuring a robust external exoskeleton, they minimize maintenance-induced downtime and lower overall operational expenditures (OpEx). Unlike disposable alternatives, FILTURE elements are fully cleanable and reusable through backwashing or ultrasonic regeneration, providing exceptional Total Cost of Ownership (TCO) and long-term cost-efficiency.

Applications

Our Stainless Steel Pleated Filter Elements are deployed across a diverse range of sectors, delivering high-performance filtration and separation capabilities. Key applications include:

Petrochemical Industry: Optimized for oil and gas filtration, effectively removing contaminants from fuels, chemicals, and lubricants.

Pharmaceutical Industry: Ensuring sterile conditions in the production of parenteral solutions and vaccines, while filtering impurities in active pharmaceutical ingredient (API) manufacturing processes.

Food & Beverage: Precision filtration of oils, beverages, and other food products to guarantee purity, flavor profile, and compliance with safety standards.

Gas Filtration: Engineered for high-efficiency air and gas filtration systems across various industrial processes, including high-temperature exhaust and sterile air venting.

Aerospace: Providing critical filtration solutions for aircraft and aerospace manufacturing, where high-strength, lightweight properties and extreme reliability are essential.

Fuel cell manufacturing
Energy Industry
Hydrogen production equipment
Hydrogen production equipment
Chemical Industry
Chemical Industry
Aerospace Industry
Aerospace Industry

Manufacturing Process

The sintered metal filter manufacturing process involves bonding metal media under high pressure and temperature, creating a robust, solid, and stable filtration architecture. This process guarantees a high degree of structural uniformity and reliable pore size distribution, making our pleated filters exceptionally dependable in demanding conditions. We also offer multi-layer structures for enhanced filtration efficiency, allowing for multi-stage separation within a single, integrated filter element.

Titanium, Stainless Steel powder Metal Mesh Titanium and Stainless Steel metal fibers Pressing
High temperature sintering Welding Laser cutting Laser cutting
Bubble point test Corrosion test Salt spray test Metallographic microscope Mechanical testing

Customization Options

We recognize that every industrial application presents unique filtration challenges. That’s why FILTURE provides bespoke engineering services tailored to your exact technical specifications. From specialized pore size distributions to custom geometries, alloys, and dimensions, our agile production capabilities ensure you receive an optimized filtration solution precisely engineered for your specific operational requirements.

Sintered filter cartridges can be manufactured in a single-open-end design, with the closed bottom constructed from sintered metal mesh.
Sintered filter cartridges can be manufactured in a single-open-end design, with the closed bottom constructed from sintered metal mesh.
A custom-designed sintered filter cartridge for specific applications.
A custom-designed sintered filter cartridge for specific applications.
A flanged sintered filter cartridge made from fine wire mesh sintering, providing high dirt-holding capacity.
A flanged sintered filter cartridge made from fine wire mesh sintering, providing high dirt-holding capacity.
Four sintered filter cartridge designs equipped with different fittings.
Four sintered filter cartridge designs equipped with different fittings.

Quality Assurance

At [Shaanxi Filture New Material Co., Ltd.], quality is our top priority. We adhere to strict quality control processes throughout the production of our products. Our filters undergo rigorous testing and inspections to ensure they meet global standards such as ISO, CE, and FDA certifications.

Certification

Packaging and Logistics

To guarantee that our precision-engineered components arrive in pristine condition and on schedule, FILTURE employs industrial-grade secure packaging protocols designed to mitigate any risk of structural damage or surface contamination during transit. We maintain full logistical transparency by providing real-time tracking and accurate lead-time estimates, enabling you to synchronize your operational schedules with peak efficiency.

Packaging Packaging Packaging Packaging
Packaging Packaging Packaging Packaging

Customer Support

We are committed to providing excellent customer service both before and after your purchase. Our team of experts is always available to assist with product selection, installation guidance, and troubleshooting. You can reach us at sam.young@sintered-metal.com or via Whatsapp at 8615877694221.

Why Choose Us?

Deep Industry Expertise: With decades of cumulative experience in high-precision filtration, FILTURE possesses a profound understanding of the critical technical requirements across the energy, petrochemical, and pharmaceutical sectors.

Bespoke Customization: We leverage agile production capabilities to engineer tailored filtration solutions—from unique pleat geometries to specialized alloys—precisely aligned with your operational challenges.

Uncompromising Quality & Reliability: Every filter element undergoes rigorous testing protocols, including bubble point and pressure resistance verification, to ensure consistent performance in the most hostile industrial environments.

Logistical Precision: Our streamlined global supply chain and robust logistics network guarantee reliable lead times, ensuring your mission-critical components arrive exactly when your schedule demands.

Our factory
Our Factory
Our Factory
Our Factory
Our Factory
Our Factory
Vacuum sintering furnace
Vacuum Sintering Furnace
Powder mixer
Powder Mixer
Ultrasonic cleaner
Ultrasonic Cleaner

OEM Services

We also provide OEM services, offering custom manufacturing solutions tailored to your specifications. Whether it’s a special material, unique size, or a custom design, we can produce filter elements that perfectly meet your needs.

FAQ

1. What are the products used for?

Our filters are used for fine filtration, separation, and purification in industries such as oil and gas, pharmaceuticals, aerospace, and food processing.

2. Can I customize the filter elements?

Yes, we offer custom options in terms of size, material, pore size, and shape to meet the specific needs of your application.

3. What certifications do your filters hold?

Our filters comply with international certifications such as ISO, CE, and FDA, ensuring that they meet global quality standards.

4. How do I clean and maintain the filters?

Our stainless steel pleated filter elements are designed to be easily cleaned and reused. You can follow the cleaning instructions provided with each order for long-term use.

Contact Details

For inquiries, product customization, or technical support, feel free to reach out:

We look forward to helping you find the perfect filtration solution for your needs!

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