Eco-Mesh Series Stainless Steel Cartridge Filters
Stainless Steel Mesh Pleated Filter
Absolute Rate
Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length: 254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: Above 1um
Product Description
The Stainless Steel Pleated Filter Element is a precision-engineered filtration component designed for applications requiring high filtration efficiency, mechanical strength, and long-term operational stability. Manufactured using multilayer sintered plain-weave stainless steel wire mesh, the pleated structure significantly increases the effective filtration area while maintaining uniform pore distribution and low pressure drop. This design ensures stable performance under continuous operation and fluctuating process conditions.
The filter element is produced from high-quality stainless steel grades including SUS 316L, SUS 304, 316, 304, 317L, 904L, and 321, with titanium and other special alloys available upon request. These materials provide excellent resistance to corrosion, oxidation, and chemical attack, making the pleated filter element suitable for aggressive fluids and gases. The sintered construction delivers high mechanical strength and pressure resistance, preventing deformation even in high-flow or high-differential-pressure systems.
Filtration ratings range from 0.2 μm to 300 μm, enabling accurate separation of fine particulates while preserving high permeability. The stable pore geometry formed during the sintering process ensures consistent filtration precision throughout the service life of the element. The pleated design enhances dirt-holding capacity, extending filtration cycles and reducing the frequency of replacement or cleaning.
Standard dimensional specifications include an outer diameter of 64 mm and an inner diameter of 28 mm, with optional outer diameters available from 30 mm to 350 mm to meet diverse installation requirements. Available lengths include 10 inches (254 mm), 20 inches (508 mm), 30 inches (762 mm), 40 inches (1016 mm), and up to 60 inches (1524 mm). The filter element can be manufactured in single open end or double open end configurations, with sealing options such as flat ends, double O-rings, flanged connections, or customized fittings for integration with existing filtration systems.
The Stainless Steel Pleated Filter Element operates reliably across a wide temperature range from -200°C to 1000°C, making it suitable for both cryogenic and high-temperature applications. Its rigid metallic structure allows effective backwashing and regeneration, significantly extending service life and lowering overall operating costs. Typical applications include gas distribution in fluidized beds, pharmaceutical washing and drying processes, hydraulic and lubricating oil filtration, water and gas filtration in food and beverage processing, and polymer filtration in chemical industries.
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Technical Specifications
| Item | Parameter |
|---|---|
| Product Name | Stainless Steel Pleated Filter Element |
| Filter Structure | Multi-layer pleated sintered metal wire mesh |
| Filter Media Material | SUS 316L, SUS 304, 316, 304, 317L, 904L, 321, Titanium (other alloys available on request) |
| Filtration Rating | 0.2 μm – 300 μm |
| Standard Outer Diameter (OD) | 64 mm |
| Optional Outer Diameters | 30 mm, 40 mm, 50 mm, 60 mm, 64 mm, 70 mm, 80 mm, 350 mm |
| Standard Inner Diameter (ID) | 28 mm |
| Length Options | 10” (254 mm), 20” (508 mm), 30” (762 mm), 40” (1016 mm), 60” (1524 mm) |
| End Cap / Connection Type | Double Open End (DOE), Single Open End (SOE), Double O-ring |
| Sealing Method | O-ring sealing (optional) |
| Operating Temperature Range | -200 ℃ to 1000 ℃ |
| Pressure Resistance | High mechanical strength, excellent pressure resistance |
| Permeability | High permeability with stable pore structure |
| Dirt Holding Capacity | High |
| Cleaning Method | Backwashing / Reverse flushing |
| Reusability | Cleanable and reusable, long service life |
| Installation Type | Cartridge type, flange type, connector type available |
| Application Media | Liquids, gases, solids |
Product Features
Tall Porosity and Efficiency
Our items highlight a tall porosity structure, which permits them to channel out pollutions successfully without limiting stream rates. This makes them idealize for businesses where fine filtration and tall throughput are essential.
Durability and Longevity
Built to withstand unforgiving situations, these channel components are strong and safe to erosion, tall temperatures, and mechanical stretch. With negligible upkeep required, they diminish downtime and lower by and large working costs.
Easy to Clean and Reuse
One of the standout highlights of our items is their simple cleaning and reusability. Not at all like other sorts of channels, these components can be cleaned and reused numerous times, giving great cost-efficiency in the long run.
Applications
Our stainless steel pleated filter elements are used across a variety of industries, offering optimal filtration and separation capabilities. Some common applications include:
- Petrochemical Industry: Utilized for oil and gas filtration, expelling particles from powers, chemicals, and lubricants.
- Pharmaceutical Industry: Guaranteeing sterile conditions in the generation of solutions and antibodies, and sifting debasements in sedate fabricating processes.
- Food & Refreshment: Filtration of oils, refreshments, and other nourishment items to guarantee virtue and quality.
- Gas Filtration: Reasonable for discuss and gas filtration frameworks in assorted mechanical processes.
- Aerospace: Giving filtration arrangements for airplane and aviation fabricating, where tall quality and lightweight properties are fundamental.
Manufacturing Process
The sintered metal channel fabricating handle includes intertwining metal powder beneath tall weight and temperature, making a tough, solid, and steady channel structure. This handle guarantees a tall degree of consistency and reliable pore estimate, making our creased channels exceedingly dependable in requesting conditions. We too offer multi-layer structures for expanded filtration productivity, permitting for numerous filtration stages in a single channel.
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Customization Options
We understand that every industrial application has its own specific needs. That’s why we offer customized products tailored to your exact specifications. From varying pore sizes to custom shapes, materials, and sizes, our flexible production capabilities ensure that you get the perfect filter for your operation.
Quality Assurance
At [Shaanxi Filture New Material Co., Ltd.], quality is our top priority. We adhere to strict quality control processes throughout the production of our products. Our filters undergo rigorous testing and inspections to ensure they meet global standards such as ISO, CE, and FDA certifications.
Packaging and Logistics
To ensure that our products reach you safely and on time, we use secure packaging methods designed to prevent damage during transit. We also provide detailed logistics information, including delivery time estimates, so you can plan your operations effectively.
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Customer Support
We are committed to providing excellent customer service both before and after your purchase. Our team of experts is always available to assist with product selection, installation guidance, and troubleshooting. You can reach us at sam.young@sintered-metal.com or via Whatsapp at 8615877694221.
Why Choose Us?
- Industry Expertise: With years of experience in the filtration industry, we understand the specific needs of various sectors.
- Customization: We offer flexible production capabilities to create tailored solutions for your unique needs.
- Quality and Reliability: Our filters undergo thorough testing to ensure high performance in challenging environments.
- On-Time Delivery: We pride ourselves on our efficient logistics network, ensuring your products arrive when you need them.
OEM Services
We also provide OEM services, offering custom manufacturing solutions tailored to your specifications. Whether it’s a special material, unique size, or a custom design, we can produce filter elements that perfectly meet your needs.
FAQ
1. What are the products used for?
Our filters are used for fine filtration, separation, and purification in industries such as oil and gas, pharmaceuticals, aerospace, and food processing.
2. Can I customize the filter elements?
Yes, we offer custom options in terms of size, material, pore size, and shape to meet the specific needs of your application.
3. What certifications do your filters hold?
Our filters comply with international certifications such as ISO, CE, and FDA, ensuring that they meet global quality standards.
4. How do I clean and maintain the filters?
Our stainless steel pleated filter elements are designed to be easily cleaned and reused. You can follow the cleaning instructions provided with each order for long-term use.
Contact Details
For inquiries, product customization, or technical support, feel free to reach out:
- Email: sam.young@sintered-metal.com
- Tel/Whatsapp: +8615877694221
We look forward to helping you find the perfect filtration solution for your needs!
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