sterile titanium filter element
SS316 Porous Filter
Absolute Rate :Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length:
254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: 0.22-100um
Product Introduction
The Sterile Titanium Filter Element is fabricated from high-purity titanium, featuring a multi-layered sintered wire mesh or fiber felt construction. Each element is produced by overlapping multiple layers of fine titanium mesh, followed by vacuum sintering to form a robust, monolithic structure. The cylindrical body is precision-rolled and welded at both ends, with seam welding applied to ensure structural roundness and flatness, providing consistent dimensional stability under high flow and pressure conditions. The interlaced titanium mesh ensures high mechanical strength and exceptional resistance to deformation, outperforming conventional stainless steel or ceramic filters in extreme conditions.
Filtration performance spans 0.2 μm to 300 μm, delivering precise particle retention for critical sterile applications. The standard outer diameter is 64 mm, with additional options ranging from 30 mm to 350 mm to accommodate various housings. The internal diameter is 28 mm, supporting optimized flow rates, while lengths are available from 10 inches (254 mm) to 60 inches (1524 mm). End connections include single-open, double-open, or dual O-ring configurations, with optional flanged or threaded connections for integration into specialized sterile filtration systems.
These filter elements operate reliably across a broad temperature range of -200°C to 1000°C, maintaining pore integrity and structural stability under thermal cycling and differential pressures up to 30 bar. Titanium’s intrinsic corrosion resistance ensures compatibility with highly aggressive media, including acids, alkalis, organic solvents, and high-purity gases. The elements are fully compatible with repeated sterilization and backwashing cycles, offering prolonged service life while preserving filtration precision. This combination of mechanical durability, thermal resilience, and chemical stability makes Sterile Titanium Filter Elements ideal for applications in pharmaceuticals, biotechnology, food and beverage, semiconductor manufacturing, and aerospace processes where high-purity and sterile filtration is critical.
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Technical Specifications
| Parameter | Specification |
|---|---|
| Material | Pure Titanium, ASTM Grade 1 or 2 (other alloys available upon request) |
| Filter Type | Multi-layer sintered titanium wire mesh or titanium fiber felt |
| Filtration Accuracy | 0.2 μm – 300 μm |
| Standard Outer Diameter (OD) | 64 mm |
| Other Outer Diameters | 30 mm, 40 mm, 50 mm, 60 mm, 64 mm, 70 mm, 80 mm, 350 mm |
| Standard Inner Diameter (ID) | 28 mm |
| Length Options | 10 in (254 mm), 20 in (508 mm), 30 in (762 mm), 40 in (1016 mm), 60 in (1524 mm) |
| End Connections | Single-open end, Double-open end, Dual O-ring, Flanged, Threaded |
| Operating Temperature Range | -200°C to 1000°C |
| Maximum Differential Pressure | Up to 30 bar (depending on size and installation) |
| Pore Structure | Interlaced multi-layer titanium mesh providing high mechanical strength and stable pore geometry |
| Corrosion Resistance | Excellent, compatible with acids, alkalis, organic solvents, high-purity gases |
| Reusability | Compatible with backwashing and repeated sterilization cycles |
| Applications | Sterile liquid and gas filtration, pharmaceutical, biotech, food & beverage, semiconductor, aerospace |
Product Features
Our items offer remarkable execution characteristics that set them separated from customary filtration solutions:
Superior Biocompatibility: Titanium's normal biocompatibility makes these components perfect for pharmaceutical and therapeutic applications where item immaculateness is paramount.
Exceptional Erosion Resistance: Titanium's inalienable resistance to erosion guarantees long-lasting execution indeed in forceful chemical environments.
High Temperature Soundness: Withstands extraordinary temperature changes without compromising basic keenness or filtration efficiency.
Easy Sterilization: Consistent with steam sterilization, gamma radiation, and chemical sterilization strategies without degradation.
Cleanable and Reusable: Strong development permits for different cleaning cycles, giving great cost-effectiveness over the item lifecycle.
Applications
Our sterile titanium filter element excel in demanding applications across various industries:
Pharmaceutical Fabricating: Basic point-of-use filtration for sterile sedate generation, antibody fabricating, and API processing.
Biotechnology: Cell culture media filtration, protein filtration, and bioreactor applications requiring sterile conditions.
Food & Refreshment: High-purity water treatment, sterile discuss filtration, and item clarification in delicate nourishment preparing operations.
Medical Gadgets: Filtration components for implantable gadgets, demonstrative hardware, and therapeutic gas filtration systems.
Chemical Preparing: Catalyst recuperation, dissolvable decontamination, and prepare stream filtration in destructive environments.
Manufacturing Process
We utilize progressed powder metallurgy strategies to make our items. The prepare starts with high-purity titanium powder that experiences exact mixing and shaping. Our exclusive sintering prepare happens in a controlled climate heater, making a uniform pore structure with steady filtration characteristics. Each component experiences thorough testing to guarantee it meets our strict quality guidelines some time recently shipment.
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Customization Options
We get it that each application has special necessities. Our designing group works closely with you to create customized solutions:
- Custom pore sizes and distributions
- Specialized conclusion cap configurations
- Unique dimensional requirements
- Multi-layer developments for improved performance
- Special surface medications for particular applications
Quality Assurance
Quality is at the heart of everything we do. Our quality administration framework guarantees steady item performance:
- 100% dimensional review of all products
- Bubble point testing for pore keenness verification
- Clean room bundling to keep up sterility
- Comprehensive documentation and traceability
- ISO-compliant fabricating processes
Packaging and Logistics
We take uncommon care in bundling our sterile channel components to keep up their perfect condition amid transport. Each component is exclusively wrapped in clean room environment and bundled in defensive holders. Our worldwide coordinations arrange guarantees opportune conveyance to clients in Europe and North America, with ordinary lead times of 2-4 weeks for standard products.
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Customer Support
Our specialized bolster group is prepared to help you with item determination, establishment direction, and investigating. We give comprehensive documentation counting establishment strategies, upkeep plans, and execution information to offer assistance you accomplish ideal results.
Why Choose Us
Shaanxi Filture New Material Co., Ltd. brings decades of encounter in progressed filtration innovation. Our commitment to advancement and quality has made us a trusted accomplice for companies over Europe and North America. We combine cutting-edge fabricating capabilities with personalized benefit to provide arrangements that surpass your expectations.
OEM Services
We offer comprehensive OEM administrations for companies requiring private name filtration arrangements. Our experienced designing group can adjust our item innovation to meet your particular branding and execution prerequisites whereas keeping up our tall quality standards.
FAQ
Q: How often should filter elements be replaced?
A: Replacement frequency depends on your specific application conditions. Typically, our elements can be cleaned and reused multiple times before replacement is necessary.
Q: Can these elements be autoclaved?
A: Yes, our titanium elements are fully compatible with standard autoclave sterilization procedures.
Q: What certifications do you provide?
A: We provide material certifications, dimensional inspection reports, and performance test data with each shipment.
Q: Do you offer technical support for installation?
A: Absolutely. Our technical team provides comprehensive support including installation guidance and performance optimization.
Contact Details
Ready to enhance your filtration processes with our premium sterile titanium filter element? Contact our technical sales team today to discuss your specific requirements and receive a customized quotation.
Email: sam.young@sintered-metal.com
Our team is standing by to help you select the perfect filtration solution for your critical applications. Experience the difference that premium titanium filtration technology can make in your processes.
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