sintered metal filter elements
SS316 Porous Filter
Absolute Rate :Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length:
254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: 0.22-100um
Product Introduction
Our sintered metal filter elements are precision-engineered filtration components designed for demanding industrial environments. Constructed from high-quality materials such as stainless steel (SUS 304, 316, 317L, 904L, 321) and titanium, these elements offer exceptional mechanical strength, corrosion resistance, and thermal stability, capable of withstanding operating temperatures from -200°C up to 1000°C. The filter media is formed by overlapping multiple layers of woven wire mesh or stainless steel fiber felt, which are subsequently sintered in a vacuum furnace to create a rigid, uniform structure. This multi-layered sintering process ensures stable pore geometry, high permeability, and superior dirt-holding capacity compared to conventional wire mesh or ceramic filters.
Available in various standard diameters (30–350 mm) and lengths (254–1524 mm), the filters can be configured with single or double open ends, O-rings, or flange connections to suit diverse equipment interfaces. Filtration precision ranges from 0.2 μm to 300 μm, providing versatility for liquids, gases, and solid particles. Advanced rolling seam welding is applied to maintain roundness and flatness, enhancing structural integrity under high-pressure applications. The open- and closed-end designs, combined with customizable connections, facilitate integration into industrial systems for filtration, gas sampling, or noise reduction applications.
These sintered elements are widely utilized across aerospace, chemical, petrochemical, pharmaceutical, food and beverage, and metallurgical industries. Typical applications include fluidized bed gas distribution, precise filtration of hydraulic and lubricating oils, water treatment and gas filtration in food and beverage processing, polymer separation in chemical processes, and dust or particulate capture in environmental protection systems. Their high-temperature performance, durability, and ease of backwashing make these sintered metal filter elements a reliable solution for continuous, high-demand operations.
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Technical Specifications
| Parameter | Specification / Range |
|---|---|
| Material | SUS 304, SUS 316, SUS 317L, SUS 904L, SUS 321, Titanium, Other alloys available |
| Filtration Precision | 0.2 μm – 300 μm |
| Standard Outer Diameter (OD) | 64 mm |
| Other Outer Diameters | 30 mm, 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 350 mm |
| Standard Inner Diameter (ID) | 28 mm |
| Length | 10" (254 mm), 20" (508 mm), 30" (762 mm), 40" (1016 mm), 60" (1524 mm) |
| End Connections | Single open end, Double open end, Double O-ring, Flanged connection |
| Maximum Operating Temperature | -200°C to 1000°C |
| Maximum Operating Pressure | Up to 20 bar (depends on material & diameter) |
| Porosity / Permeability | High, uniform pores for stable flow and dirt holding |
| Backwash Capability | Yes, designed for multiple cleaning cycles |
| Mechanical Strength | High, suitable for high-pressure and high-flow applications |
| Applications | Liquid, gas, and solid filtration in aerospace, chemical, petrochemical, pharmaceutical, food & beverage, metallurgical industries |
Product Features
High Mechanical Quality: Our channel components stand up to weight and keep up auxiliary astuteness beneath requesting conditions.
Superior Erosion Resistance: Stainless steel development guarantees long-lasting execution in destructive environments.
Stable Pore Structure: Uniform pore shapes give reliable filtration and tall permeability.
Excellent Soil Holding Capacity: Expanded benefit life diminishes upkeep recurrence and operational costs.
Easy Backwashing: Straightforward cleaning prepare expands channel life and diminishes substitution costs.
Precision Fabricating: Multi-layer wire work plan makes unbending structure that beats conventional work filters.
Applications
Your industry requests solid filtration arrangements. Our items serve differing applications:
Aerospace Industry: Basic component filtration for flying machine frameworks and space equipment.
Fuel Cell Innovation: Gas dispersion and refinement in hydrogen fuel cell systems.
Chemical Handling: Polymer filtration and catalyst recuperation in chemical manufacturing.
Food & Refreshment: Water treatment and gas filtration for nourishment security compliance.
Pharmaceutical: Washing and drying forms requiring sterile filtration.
Hydraulic Frameworks: Fine filtration of water powered oils and greases in mechanical equipment.
Manufacturing Process
We create high-quality sintered metal filter elements through progressed vacuum sintering. Different layers of wire work cover and combine together in our vacuum heaters. The prepare shapes round and hollow shapes with welded creases for culminate roundness. Our rolling crease welding guarantees basic keenness all through the whole channel element.
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Customization Options
Your particular prerequisites drive our fabricating approach. We offer:
- Custom measurements and lengths
- Special association sorts and flanges
- Various micron ratings
- Alternative materials for particular applications
- Unique plans for specialized equipment
- Single or double-ended configurations
Quality Assurance
Our quality control frameworks guarantee each channel meets universal guidelines. We work with certified fabricating accomplices who keep up thorough testing conventions. Each clump experiences weight testing, pore measure confirmation, and fabric composition investigation some time recently shipment.
Packaging and Logistics
We secure your venture with proficient bundling. Little channels transport in defensive plastic sacks. Bigger components get custom crating for secure transport. Our worldwide coordinations arrange guarantees convenient conveyance to Europe and North America with full following capabilities.
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Customer Support
Your victory things to us. Our specialized group provides:
- Application direction and measuring assistance
- Installation back and troubleshooting
- Performance optimization recommendations
- Maintenance planning and substitution planning
Why Choose Us
Proven Worldwide Encounter: Effectively serving clients over the Joined together States, Joined together Kingdom, Denmark, and beyond.
Advanced Materials Expertise: Specializing in stainless steel and titanium filtration solutions for extreme environments.
Quality Fabricating Arrange: Trusted associations with certified industrial facilities guarantee reliable item quality.
Technical Advancement: Persistent advancement of filtration advances for rising industries.
Customer-Centric Approach: Custom fitted arrangements that meet your particular execution requirements.
OEM Services
We accomplice with gear producers to coordinated our filtration arrangements into your items. Our OEM administrations incorporate plan interview, custom determinations, private labeling, and devoted generation lines for expansive volume requirements.
FAQ
Q: What micron rating should I choose?
A: This depends on your specific application. Contact our technical team for guidance based on your filtration requirements.
Q: Can these filters handle high-pressure applications?
A: Yes, our products are designed for high-pressure environments. Specific pressure ratings vary by configuration.
Q: How often should filters be replaced?
A: Replacement frequency depends on operating conditions and maintenance practices. Many customers achieve extended service life through regular backwashing.
Q: Do you offer expedited shipping?
A: Yes, we provide rush delivery options for urgent requirements to our primary markets in Europe and North America.
Q: What technical documentation is available?
A: We provide detailed specifications, installation guides, and maintenance instructions with every order.
Contact Details
Ready to enhance your filtration performance? Our expert team stands ready to help you select the perfect sintered metal filter elements for your application. Contact us today to discuss your specific requirements and discover how our advanced filtration solutions can improve your operations.
Email: sam.young@sintered-metal.com
Reach out to explore how our premium filtration technology can support your success!
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