Sintered titanium steam filter element
SS316 Porous Filter
Absolute Rate :Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length:
254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: 0.22-100um
Product Introduction
The Sintered Titanium Steam Filter Element is a high-precision, high-performance filtration component designed for industrial steam systems operating under extreme temperature, pressure, and corrosive conditions. Constructed from high-purity titanium or titanium alloys, the element combines multi-layered woven wire mesh or titanium fiber felt, which are meticulously overlapped and sintered in a high-vacuum furnace, creating a monolithic, seamless cylindrical structure with uniform porosity and exceptional mechanical integrity. The rolling seam welding process ensures perfect roundness, flatness, and structural stability, preventing deformation under thermal cycling and high-pressure steam flows.
Its interconnected and isotropic porous network allows uniform filtration efficiency, high dirt-holding capacity, and minimal pressure drop, ensuring stable and continuous steam flow. Unlike conventional stainless steel or ceramic elements, titanium provides superior resistance to oxidizing media, acidic and alkaline steam, and maintains pore geometry and permeability over prolonged exposure to temperatures up to 600°C. The element is specifically engineered to withstand pulsating steam pressure and thermal shock, making it ideal for critical industrial applications.
Available in single-open or double-open ends, dual O-ring seals, and flange connection variants, the element can be seamlessly integrated into diverse steam pipelines, boilers, heat exchangers, and high-purity process systems. Its robust yet lightweight titanium construction allows repeated backflushing and in-situ cleaning, reducing maintenance downtime while extending service life.
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Technical Specifications
| Parameter | Description |
|---|---|
| Material | Titanium (standard), Titanium alloys; optional SUS 316L, SUS 316, SUS 304, SUS 317L |
| Filtration Accuracy | 0.2 µm – 300 µm |
| Outer Diameter (Standard) | 64 mm |
| Outer Diameter (Optional) | 30 mm, 40 mm, 50 mm, 60 mm, 64 mm, 70 mm, 80 mm, 350 mm |
| Inner Diameter | 28 mm |
| Length Options | 10 in (254 mm), 20 in (508 mm), 30 in (762 mm), 40 in (1016 mm), 60 in (1524 mm) |
| End Connection | Single-open, Double-open, Dual O-ring, Flanged |
| Operating Temperature | -200°C to 600°C (continuous steam service) |
| Mechanical Strength | High rigidity; withstands thermal cycling, high pressure; lightweight |
| Corrosion Resistance | Excellent resistance to steam, acids, alkalis, and oxidizing media |
| Cleaning & Maintenance | Reusable via backflushing; supports in-situ cleaning; minimal downtime |
| Applications | Steam pipelines, Boilers, Heat exchangers, Chemical processing, Petrochemical, Desalination, Power generation, Aerospace, Pharmaceutical, Food & Beverage, Metallurgy, Gas sampling, High-purity steam systems |
Product Features
Our titanium channel components offer extraordinary focal points for your mechanical processes:
Superior Erosion Resistance - Titanium development gives amazing resistance to acids, soluble bases, and oxidizing environments.
High Temperature Solidness - Keeps up basic keenness over extraordinary temperature ranges without degradation.
Precise Pore Structure - Reliable filtration execution with steady pore geometry that won't misshape beneath pressure.
Easy Support - Cleanable plan permits for backwashing and amplified benefit life.
Robust Development - Multi-layered sintered structure conveys extraordinary mechanical quality and weight resistance.
Applications
Your sintered titanium steam filter element excels in various industrial sectors:
- Fuel Cell Frameworks - Steam refinement and gas conditioning
- Hydrogen Generation - High-purity gas filtration in electrolysis processes
- Chemical Handling - Steam line security and defilement control
- Pharmaceutical Fabricating - Sterile steam applications
- Food & Refreshment - Steam sterilization processes
- Power Era - Evaporator feedwater and steam systems
Manufacturing Process
We utilize progressed sintering innovation to make your channel components. Numerous layers of titanium work are carefully adjusted and sintered in vacuum heaters at controlled temperatures. This handle makes a unbending, interconnected structure with uniform pore conveyance. The round and hollow shape is shaped through exactness rolling and crease welding, guaranteeing culminate roundness and basic integrity.
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Customization Options
Every application has one of a kind necessities. We offer broad customization:
- Custom Measurements - Custom fitted lengths and diameters
- Specialized Conclusion Fittings - Flanged, strung, or custom connections
- Material Grades - Different titanium combinations and stainless steel options
- Pore Measure Optimization - Particular filtration evaluations for your process
- Surface Medications - Upgraded erosion resistance coatings
Quality Assurance
Your sintered titanium steam filter element experiences thorough testing some time recently shipment. We perform bubble point testing, stream rate confirmation, and dimensional review. Our quality administration framework guarantees reliable execution and unwavering quality. Each bunch is traceable with total documentation.
Packaging and Logistics
Filter components are carefully bundled in defensive materials to anticipate harm amid travel. We offer secure shipping alternatives to Europe and North America with following capabilities. Standard lead times run from 2-4 weeks depending on customization requirements.
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Customer Support
Our specialized group gives comprehensive bolster all through your venture lifecycle. From introductory determination to establishment direction, we're here to offer assistance. Post-delivery bolster incorporates upkeep suggestions and investigating assistance.
Why Choose Us
Shaanxi Filture brings years of expertise in advanced filtration materials. Our proven track record with clients across the United States, United Kingdom, and Denmark demonstrates our commitment to quality. We combine innovative manufacturing with responsive customer service to deliver solutions that exceed expectations.
OEM Services
We accomplice with hardware producers to create coordinates filtration arrangements. Our building group collaborates on item improvement, guaranteeing ideal execution in your frameworks. Private labeling and custom bundling choices are available.
FAQ
Q: How long do these filter elements typically last?
A: Service life depends on operating conditions, but properly maintained elements can operate for 12-24 months in typical applications.
Q: Can you provide rush orders?
A: Yes, expedited manufacturing is available for urgent requirements with additional lead time coordination.
Q: What's the minimum order quantity?
A: We accommodate both small prototype orders and large production quantities.
Q: Do you offer technical consultation?
A: Absolutely. Our engineers provide application-specific guidance to optimize your filtration system performance.
Contact Details
Ready to enhance your steam filtration system? Our sintered titanium steam filter element solutions are designed to meet your most demanding requirements. Contact our technical sales team today to discuss your specific application needs and receive a customized quote.
Email: sam.young@sintered-metal.com
Transform your industrial processes with reliable, high-performance filtration technology. Partner with Shaanxi Filture for excellence in every element.
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