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titanium cartridge filter element

titanium cartridge filter element

SS316 Porous Filter
Absolute Rate :Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length:
254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: 0.22-100um

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Product Introduction

The Titanium Cartridge Filter Element is precision-engineered using high-grade titanium or titanium alloys, providing superior chemical resistance, thermal stability, and mechanical strength for demanding industrial applications. The element is fabricated from multi-layered titanium wire mesh or titanium fiber felt, which are vacuum-sintered to form a monolithic cylindrical structure. The layers are tightly interlaced and sintered under controlled high-temperature vacuum conditions, ensuring uniform pore distribution, structural rigidity, and dimensional stability. The cylindrical body is finished with rolling seam welding to maintain roundness and flatness, minimizing leakage and ensuring consistent flow dynamics across the filter media.

The filter element offers precise control over filtration performance, with nominal filtration accuracy ranging from 0.2 μm to 300 μm. Pore size distribution is highly uniform, providing predictable differential pressure characteristics and high dirt-holding capacity, even under high-load operating conditions. Standard outer diameters are 64 mm, while additional options include 30 mm, 40 mm, 50 mm, 60 mm, 64 mm, 70 mm, 80 mm, and 350 mm to accommodate diverse filtration housings. The inner diameter is 28 mm, allowing compatibility with standard cartridge holders. Available lengths include 10 inches (254 mm), 20 inches (508 mm), 30 inches (762 mm), 40 inches (1016 mm), and 60 inches (1524 mm), with connection configurations such as single-open end, double-open end, or dual O-ring seals. Optional flanged or threaded interfaces can be supplied for integration with custom filtration systems.

Operationally, the titanium filter element withstands temperatures from -200°C to 1000°C, and exhibits excellent resistance to acids, alkalis, oxidizing agents, and high-purity solvents. Its mechanical properties allow it to sustain static pressures up to 50 bar and operating pressures up to 30 bar, depending on element dimensions and media viscosity. Flow performance is optimized by the interlaced mesh design, which ensures high permeability with minimal pressure drop. The element is compatible with repeated backwashing, ultrasonic cleaning, and industrial cleaning agents, enabling long service life and reduced maintenance intervals.

This cartridge element is widely applied in fluid and gas filtration, including hydraulic oil, lubricants, chemical solutions, water purification, and gas distribution systems. Its robust titanium construction ensures reliable performance in aerospace, pharmaceutical, chemical, food and beverage, and metallurgical industries, particularly under high-corrosion, high-temperature, or high-purity conditions. With precisely controlled filtration parameters and flexible dimensions, the Titanium Cartridge Filter Element is engineered to meet the stringent demands of critical industrial processes.

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Porous Sintered Cartridge Filters Porous Sintered Cartridge Filters Porous Sintered Cartridge Filters Porous Sintered Cartridge Filters
Porous Sintered Cartridge Filters Porous Sintered Cartridge Filters Porous Sintered Cartridge Filters Porous Sintered Cartridge Filters

Technical Specifications

Parameter Specification
Material Titanium (Grade 1, 2, 5), Titanium Alloys; optional stainless steel alloys (316L, 304, 317L, 904L, 321)
Filter Media Type Multi-layer titanium wire mesh, titanium fiber felt
Filtration Accuracy (Nominal) 0.2 μm – 300 μm
Outer Diameter (Standard) 64 mm
Outer Diameter (Optional) 30 mm, 40 mm, 50 mm, 60 mm, 64 mm, 70 mm, 80 mm, 350 mm
Inner Diameter (Standard) 28 mm
Length Options 10 in (254 mm), 20 in (508 mm), 30 in (762 mm), 40 in (1016 mm), 60 in (1524 mm)
End Connections Single-open end, double-open end, dual O-ring seal
Optional Interfaces Flanged, threaded, custom fittings
Operating Temperature Range -200°C to 1000°C
Maximum Static Pressure Up to 50 bar (dependent on element size and medium)
Maximum Operating Pressure Up to 30 bar (dependent on element size and medium)
Pore Structure Uniform, interlaced multi-layer mesh with high structural rigidity
Backwash Capability Compatible with repeated backwashing, ultrasonic cleaning, and industrial cleaning agents
Corrosion Resistance Excellent against acids, alkalis, oxidizing agents, and high-purity solvents
Permeability High flow rate with minimal pressure drop
Applications Hydraulic oil, lubricants, chemical solutions, water purification, gas distribution, aerospace, pharmaceutical, chemical, food & beverage, metallurgy
Special Features High dirt-holding capacity, dimensional stability, extended service life, reusable and cleanable

Product Features

Superior Mechanical Quality: Our channels withstand tall weight differentials without auxiliary compromise.

Excellent Erosion Resistance: Titanium development guarantees long-lasting execution in forceful chemical environments.

Stable Pore Structure: Sintered development keeps up reliable filtration execution all through the filter's lifespan.

High Soil Holding Capacity: Amplified benefit interims decrease support costs and operational downtime.

Easy Cleaning: Backwashable plan permits for numerous reuse cycles, maximizing your investment.

Temperature Flexibility: Wide working run suits both cryogenic and high-temperature applications.

Applications

Fuel Cell Frameworks: Basic for hydrogen immaculateness and framework assurance in vitality change applications.

Chemical Handling: Handles forceful chemicals whereas keeping up filtration integrity.

Aerospace Industry: Meets exacting necessities for pressure driven and fuel framework filtration.

Pharmaceutical Fabricating: Gives sterile filtration for sedate generation processes.

Water Treatment: Successful expulsion of particulates and contaminants in mechanical water systems.

Gas Dissemination: Guarantees uniform stream dispersion in fluidized bed operations.

Fuel cell manufacturing
Energy Industry
Hydrogen production equipment
Hydrogen production equipment
Chemical Industry
Chemical Industry
Aerospace Industry
Aerospace Industry

Manufacturing Process

We utilize progressed sintered metal innovation to make our channel components. Numerous layers of accurately woven wire work experience vacuum sintering at controlled temperatures. This prepare makes a inflexible, uniform pore structure that outflanks conventional channel media.

The rolling seam welding process ensures perfect roundness and structural integrity. Every titanium cartridge filter element undergoes rigorous quality checks before leaving our facility.

Titanium, Stainless Steel powder Metal Mesh Titanium and Stainless Steel metal fibers Pressing
High temperature sintering Welding Laser cutting Laser cutting
Bubble point test Corrosion test Salt spray test Metallographic microscope Mechanical testing

Customization Options

Custom Measurements: We fabricate channels to your correct determinations for one of a kind applications.

Special Materials: Elective combinations accessible for particular chemical compatibility requirements.

Connection Fittings: Different conclusion cap and fitting alternatives to coordinate your framework requirements.

Filtration Evaluations: Exact pore sizes custom fitted to your particular division needs.

Special Coatings: Extra surface medicines accessible for upgraded performance.

Sintered filter cartridges can be manufactured in a single-open-end design, with the closed bottom constructed from sintered metal mesh.
Sintered filter cartridges can be manufactured in a single-open-end design, with the closed bottom constructed from sintered metal mesh.
A custom-designed sintered filter cartridge for specific applications.
A custom-designed sintered filter cartridge for specific applications.
A flanged sintered filter cartridge made from fine wire mesh sintering, providing high dirt-holding capacity.
A flanged sintered filter cartridge made from fine wire mesh sintering, providing high dirt-holding capacity.
Four sintered filter cartridge designs equipped with different fittings.
Four sintered filter cartridge designs equipped with different fittings.

Quality Assurance

Our quality administration framework guarantees each item meets universal measures. We conduct comprehensive testing including:

  • Bubble point testing for pore estimate verification
  • Flow rate testing for porousness confirmation
  • Pressure testing for auxiliary integrity
  • Material composition verification

Each bunch gets point by point quality documentation for total traceability.

Certification

Packaging and Logistics

Filters arrive exclusively wrapped in defensive bundling to anticipate defilement amid shipping. We utilize specialized bundling materials that keep up item cleanliness all through transport.

Standard shipping choices incorporate discuss cargo for critical prerequisites and ocean cargo for cost-effective bulk orders. Our coordinations group arranges conveyance to guarantee your channels arrive when you require them.

Packaging Packaging Packaging Packaging
Packaging Packaging Packaging Packaging

Customer Support

Our specialized group gives comprehensive bolster from starting determination through continuous operation. We offer application direction, establishment help, and investigating support.

Pre-sales interview makes a difference you select the ideal channel setup. Post-sales back guarantees greatest execution all through the item lifecycle.

Why Choose Us

Proven Ability: A long time of involvement serving requesting businesses over Europe and North America.

Quality Center: Thorough fabricating measures guarantee steady item performance.

Global Reach: Fruitful establishments in the Joined together States, Joined together Kingdom, Denmark, and worldwide.

Innovation Commitment: Persistent advancement of progressed filtration arrangements for rising applications.

Customer Organization: We work closely with you to create arrangements that meet your particular requirements.

Our factory
Our Factory
Our Factory
Our Factory
Our Factory
Our Factory
Vacuum sintering furnace
Vacuum Sintering Furnace
Powder mixer
Powder Mixer
Ultrasonic cleaner
Ultrasonic Cleaner

OEM Services

We accomplice with gear producers to give coordinates filtration arrangements. Our OEM administrations include:

  • Custom plan and building support
  • Private labeling options
  • Volume estimating for expansive amount requirements
  • Technical documentation and certification support
  • Just-in-time conveyance programs

FAQ

Q: What makes titanium filters superior to stainless steel options?

A: Titanium offers exceptional corrosion resistance and lighter weight while maintaining comparable strength properties.

Q: How often should filters be cleaned or replaced?

A: Service intervals depend on application conditions. Most filters can be backwashed multiple times before replacement is needed.

Q: Can you provide filters for high-temperature applications?

A: Yes, our product handles temperatures up to 1000°C in appropriate operating conditions.

Q: What lead times should I expect for custom orders?

A: Custom filter production typically requires 3-4 weeks, depending on specification complexity and quantity.

Q: Do you provide installation guidance?

A: Absolutely. Our technical team offers comprehensive installation support and documentation.

Contact Details

Ready to enhance your filtration system performance? Our experienced team stands ready to help you select the perfect filtration solution for your application.

Email: sam.young@sintered-metal.com

Contact us today to discuss your specific requirements and discover how our advanced titanium cartridge filter element technology can improve your operational efficiency and reduce maintenance costs.

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