Sintered SS Wire Mesh Cartridge
1μm Precision: Accurate micron ratings with uniform pore distribution for reliable particle retention.
High-Pressure Strength: Vacuum-sintered 316L mesh that resists deformation under extreme mechanical stress.
Washable & Reusable: A sustainable, back-washable design that significantly reduces long-term filter replacement costs.
Thermal & Chemical Resistance: Engineered to maintain structural integrity in high-heat and highly corrosive environments.
Low Pressure Drop: High-permeability structure ensures maximum flow rates with minimal system energy loss.
Versatile Customization: Available in pleated or cylindrical formats to fit any existing industrial housing.
Sintered SS Wire Mesh Cartridge - Professional Filtration Solutions
FILTURE Sintered Stainless Steel (SS) Wire Mesh Cartridges are high-precision filtration elements engineered for the most demanding industrial environments. Utilizing premium SS316L, SS316, or SS304 alloys, these cartridges offer a superior combination of corrosion resistance and structural integrity.
Each cartridge is manufactured through a vacuum diffusion sintering process. By fusion-bonding multiple layers of wire mesh (standard 5-layer or custom stacks), we create a monolithic porous structure that won't migrate or deform under stress. This design ensures consistent absolute filtration precision down to 1μm while maintaining high flow permeability.
Technically robust, FILTURE cartridges operate continuously at 480°C (896°F) and withstand thermal shocks up to 600°C. They are built to endure differential pressures up to 10 bar (145 psi) without compromising efficiency.
These filters are highly compatible with aggressive media, including acids, alkalis, and volatile solvents. To minimize operational costs, the sintered mesh is fully regenerable—it can be restored to near-original performance through backwashing, ultrasonic cleaning, or chemical treatment. Whether for hydrogen processing, chemical refining, or precision hydraulics, FILTURE provides a durable, long-term solution for critical filtration needs.
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Available Specifications
| Parameter | Specification |
|---|---|
| Outer Diameter | 60mm (2.36") |
| Length Options | 10", 20", 30", 40" (254 mm – 1016 mm) |
| Filtration Rating | 1 µm, 2 µm, 5 µm, 10 µm up to 200 µm |
| Material | SS304, SS304L, SS316, SS316L |
| Max. Operating Temp. | 480°C (Continuous) / 600°C (Short-term) |
| Max. Differential Pressure | 10 Bar (145 psi) |
| Filter Structure | 5-Layer Vacuum Sintered Wire Mesh |
| Cleaning Method | Ultrasonic, Backwashing, or Chemical Cleaning |
Technical Specifications
Our sintered wire mesh cartridges feature precision-engineered details that guarantee consistent performance across diverse applications. The five-layer construction integrates protective layers, filtration control layers, and support layers that work together seamlessly.
| Technical Property | Value / Specification |
|---|---|
| Average Porosity | 30% – 45% |
| Standard Wall Thickness | 1.7 mm (Customizable up to 5.0 mm) |
| Flow Permeability | High-flux design with low clean pressure drop |
| Regeneration Method | Backwashing, Ultrasonic, or Thermal treatment |
Product Features
Your filtration challenges demand solutions that deliver consistent, reliable results. FILTURE cartridges ensure stable performance even under high-pressure conditions, while our high mechanical strength construction guarantees long-term durability in demanding environments.
Our media offers excellent formability, allowing for precision welding, cutting, and stamping into custom shapes to meet your specific requirements. Superior corrosion and wear resistance significantly extend service life, while the fully cleanable design enables multiple reuse cycles, drastically reducing your operational costs.
Applications
FILTURE Sintered SS Wire Mesh Cartridges are engineered for precision and reliability across diverse sectors. Polymer filtration systems benefit from our absolute particle removal, while petrochemical and refining operationsrely on our cartridges for critical process filtration. In the pharmaceutical industry, our filters ensure the contamination-free environments essential for high-purity production.
From natural gas processing to modern energy applications, global leaders trust our proven filtration technology. Our solutions are integral to chemical processing, hydraulic and fuel systems, and water treatment facilities. Furthermore, we provide sterile filtration solutions tailored for the stringent requirements of the food, cosmetics, and beverageindustries.
Manufacturing Process
Our advanced manufacturing process begins with a precise mesh structure design tailored to your specific filtration requirements. Each layer undergoes rigorous pre-treatment and controlled stacking procedures to ensure optimal performance.
Ultrasonic cleaning effectively removes surface contaminants, ensuring pristine surfaces that enhance the subsequent sintering stage. We utilize vacuum sintering at 1100°C with diffusion bonding technology to create molecular-level metallurgical bonds between the mesh layers.
This specialized process maintains consistent pore channels while achieving exceptional mechanical strength. Finally, precision machining ensures exact dimensions for seamless system integration into your existing filtration housing.
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Customization Options
We understand that your applications often involve unique requirements. Our engineering team specializes in designing customized solutions tailored to your specific parameters. To get started, simply provide your design specifications, including:
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Physical dimensions & shape
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Housing & mounting configuration
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Flow rate & maximum pressure drop
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Operating temperature & pressure
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Material preferences
Our experienced engineers will recommend the optimal configuration for your review. For critical or highly corrosive environments, we offer specialty alloys including Hastelloy C-276, Monel 400, Inconel 600.
Quality Assurance
Our quality control frameworks ensure that every cartridge meets exacting international standards. FILTUREmaintains certified quality management systems (ISO 9001) throughout the entire production cycle. Rigorous testingvalidates all performance specifications prior to shipment, guaranteeing zero-defect delivery.
Full traceability documentation accompanies every order, providing comprehensive material certifications (MTRs)and process logs. Regular audits of our production facilities ensure consistent quality and adherence to the highest industrial benchmarks.
Packaging and Logistics
Protective packaging shields your cartridges from damage during transit, ensuring they arrive in pristine condition. We offer customized packaging solutions tailored to various shipment sizes and specific destination requirements. Our robust logistics network guarantees timely delivery to key regions across North America, Europe, and beyond.
Real-time tracking information keeps you informed throughout the entire shipping process. For urgent requirements, expedited and emergency shipping options are available to minimize downtime and meet your critical deadlines.
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Customer Support
Our technical support specialists are available to assist with application engineering and troubleshooting to ensure your processes run smoothly. We provide comprehensive installation guidance to guarantee the seamless integration of our cartridges into your existing systems. Furthermore, our tailored maintenance recommendations help you optimize filter life and maximize operational performance.
We also offer training programs designed to empower your team and improve overall filtration efficiency. Our ongoing consultation services are built to support your evolving filtration requirements, providing expert advice as your production needs grow.
Why Choose Us
Shaanxi Filture New Material Co., Ltd. brings decades of expertise in advanced filtration materials. With a proven track record, we proudly serve a global clientele across the United States, United Kingdom, Denmark, and other developed markets.
Innovation drives our product development, ensuring you receive cutting-edge filtration solutions tailored to modern industrial needs. Through strategic partnerships with certified manufacturers, we guarantee a reliable and consistent supply of high-performance materials. Our customer-centric approach ensures that your satisfaction and project success remain our top priorities.
OEM Services
FILTURE offers comprehensive private label manufacturing to create tailored filtration solutions under your own brand. Through close design collaboration, we develop high-performance products that meet your exact technical specifications. Our high-volume production capabilities are designed to scale seamlessly with your business growth.
We provide complete documentation packages to support your stringent quality requirements and regulatory compliance. Furthermore, our dedicated technical support team is available to assist your clients with any complex application inquiries, ensuring long-term success for your brand.
FAQ
Q: What cleaning methods work best for these cartridges?
A: Backwashing, ultrasonic cleaning, water flushing, and baking methods effectively restore performance.
Q: How does backwashing work?
A: Pressurized reverse flow creates high differential pressure that removes surface contaminants effectively.
Q: What information do you need for custom designs?
A: Shape, application, installation structure, flow rate, pressure drop, working conditions, and material requirements.
Q: Which industries commonly use these filters?
A: Polymer processing, petrochemical, pharmaceutical, natural gas, food processing, and water treatment industries.
Contact Details
Ready to discuss your filtration requirements? Our technical team stands ready to help you select the perfect sintered SS wire mesh cartridge for your application.
Email: sam.young@sintered-metal.com
Contact us today to explore how our advanced filtration solutions can enhance your processes and improve operational efficiency.
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