Sintered SS Wire Mesh Cartridge
Stainless Steel Wire Mesh Filter
Absolute Rate
Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length: 254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: Above 1um
Sintered SS Wire Mesh Cartridge - Professional Filtration Solutions
The Sintered Stainless Steel (SS) Wire Mesh Cartridge is a high-precision filtration component designed to meet the rigorous demands of modern industrial processes. Crafted from high-grade stainless steel alloys such as SS304, SS316, and SS316L, this cartridge combines exceptional corrosion resistance with outstanding mechanical strength. Its sintered multi-layer structure ensures stable filtration performance under high pressure and elevated temperatures, providing reliable operation in demanding environments.
This cartridge is fabricated using a multi-layer sintering process, typically involving five layers of stainless steel wire mesh with progressively varying pore sizes. During vacuum diffusion sintering, the contact points between the mesh layers are metallurgically bonded, forming a robust, monolithic porous structure. This configuration balances fine particle retention with high flow rates, while the coarse support layers enhance mechanical rigidity. The resulting cartridge can operate continuously at temperatures up to 480°C, withstanding transient spikes of up to 600°C, and can endure differential pressures up to 10 bar (145 psi) without compromising structural integrity.
The Sintered SS Wire Mesh Cartridge demonstrates excellent chemical compatibility, resisting degradation in aggressive media, including acids, alkalis, solvents, and particulate-laden fluids. Its high porosity allows efficient fluid throughput while maintaining consistent particle capture, making it ideal for applications in chemical processing, water treatment, pharmaceuticals, food and beverage, and hydraulic systems. The cartridge is fully cleanable and reusable through backflushing, ultrasonic cleaning, or thermal treatments, reducing maintenance costs and extending operational lifespan.
Available in custom diameters, lengths, and configurations, this cartridge can be engineered to fit specific filtration systems. By selecting appropriate mesh layers, thicknesses, and pore sizes, engineers can optimize pressure drop, flow rate, and filtration precision. Combining durability, precision, and versatility, the Sintered SS Wire Mesh Cartridge delivers dependable, long-term performance for critical industrial filtration requirements.
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Available Specifications
| Parameter | Specification |
|---|---|
| Outer Diameter | 60mm (2.36") |
| Length Options | 254mm (10"), 508mm (20"), 762mm (30"), 1016mm (40") |
| Filtration Rating | 1µm and above |
| Material | SS304, SS304L, SS316, SS316L |
| Operating Temperature | Up to 480°C continuous, 600°C transient |
| Filter Type | Absolute rate, cleanable |
Technical Specifications
Our sintered wire work cartridges include exact designing details that guarantee steady execution over different applications. The five-layer development incorporates defensive layers, channel control layers, and bolster layers that work together seamlessly.
| Technical Parameter | Value |
|---|---|
| Maximum Operating Pressure | High pressure stable |
| Pore Size Range | 1-200µm |
| Porosity | 30-40% |
| Thickness | 1.0-5.0mm |
| Permeability | High flow rates |
| Backwash Capability | Excellent |
Product Features
Your filtration challenges require arrangements that provide reliable comes about. Our cartridges give steady filtration execution beneath tall weight conditions. The tall mechanical quality development guarantees toughness in requesting environments.
Easy creation permits welding, cutting, and stamping into different shapes to meet your particular prerequisites. Prevalent erosion resistance and wear resistance amplify benefit life altogether. The cleanable plan empowers different reuse cycles, diminishing operational costs.
Applications
Polymer filtration systems benefit from our precise particle removal capabilities. Petrochemical and refining operations rely on our cartridges for critical process filtration. Pharmaceutical Sintered SS Wire Mesh Cartridge requires the contamination-free environment our filters provide.
Natural gas preparing and modern vitality applications depend on dependable execution. Chemical handling, water powered fuel frameworks, and water treatment offices believe our demonstrated innovation. Nourishment, makeup, and refreshment businesses appreciate our sterile filtration solutions.
Manufacturing Process
Our progressed fabricating handle starts with cautious work structure plan custom fitted to your filtration necessities. Each layer experiences exact pre-treatment and stacking procedures.
Ultrasonic cleaning evacuates surface contaminants, guaranteeing smooth surfaces that upgrade ensuing sintering. Vacuum sintering at 1100°C employments dissemination holding innovation to make molecular-level associations between work layers.
This handle keeps up steady pore channels whereas accomplishing tall mechanical quality. Last machining makes exact measurements for culminate framework integration.
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Customization Options
We get it that your applications have one of a kind prerequisites. Our building group plans custom arrangements based on your particular parameters. Basically give shape necessities, application subtle elements, establishment structure, stream rate, weight drop, working weight, working temperature, and fabric preferences.
Our experienced engineers will suggest ideal setups for your thought. Uncommon combinations counting Hastelloy C-276, Monel 400, Inconel 600, SS904L, and duplex stainless steel 2205 are accessible for specialized applications.
Quality Assurance
Quality control frameworks guarantee each cartridge meets exacting universal measures. Our fabricating accomplices keep up certified quality administration frameworks all through generation. Thorough testing approves execution details some time recently shipment.
Traceability documentation goes with each arrange, giving total fabric and prepare records. Customary reviews of fabricating offices guarantee steady quality delivery.
Packaging and Logistics
Protective bundling shields your cartridges amid transportation. Custom bundling arrangements suit different shipment sizes and goal prerequisites. Our coordinations arrange guarantees convenient conveyance to areas over North America and Europe.
Tracking data keeps you educated all through the shipping prepare. Crisis shipping choices are accessible for pressing requirements.
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Customer Support
Technical bolster masters help with application designing and investigating. Establishment direction guarantees appropriate cartridge integration into your frameworks. Support proposals optimize channel life and performance.
Training programs offer assistance your group maximize filtration productivity. Continuous interview administrations back your advancing filtration needs.
Why Choose Us
Shaanxi Filture New Material Co., Ltd. brings decades of mastery in progressed filtration materials. Our demonstrated track record serves clients over the Joined together States, Joined together Kingdom, Denmark, and other created markets.
Innovation drives our item advancement, guaranteeing you get cutting-edge arrangements. Quality organizations with certified producers ensure reliable supply. Customer-centric approach implies your fulfillment remains our priority.
OEM Services
Private name fabricating makes custom arrangements beneath your brand. Plan collaboration creates items assembly your correct details. Volume generation capabilities scale with your trade growth.
Complete documentation bundles bolster your quality prerequisites. Specialized bolster helps your clients with application questions.
FAQ
Q: What cleaning methods work best for these cartridges?
A: Backwashing, ultrasonic cleaning, water flushing, and baking methods effectively restore performance.
Q: How does backwashing work?
A: Pressurized reverse flow creates high differential pressure that removes surface contaminants effectively.
Q: What information do you need for custom designs?
A: Shape, application, installation structure, flow rate, pressure drop, working conditions, and material requirements.
Q: Which industries commonly use these filters?
A: Polymer processing, petrochemical, pharmaceutical, natural gas, food processing, and water treatment industries.
Contact Details
Ready to discuss your filtration requirements? Our technical team stands ready to help you select the perfect sintered SS wire mesh cartridge for your application.
Email: sam.young@sintered-metal.com
Contact us today to explore how our advanced filtration solutions can enhance your processes and improve operational efficiency.
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