316L sintered Wire Mesh Cartridge
1μm Absolute Precision: Accurate micron ratings from 1μm. Uniform pore size for reliable particle capture.
High-Strength SS316L: Sintered stainless steel construction. Built to resist high pressure and stress.
Fully Cleanable: Washable and reusable design. Reduces waste and lowers long-term costs.
Standard 60mm OD: Available in 10" to 40" lengths. Fits most standard industrial housings.
High-Temp Resistance: Maintains structural integrity in extreme heat and harsh chemical environments.
Low Pressure Drop: High-flux design ensures maximum flow rates with minimal energy loss.
Vacuum-Sintered 316L Wire Mesh Cartridge: Superior Flow & Strength
The 316L Sintered Wire Mesh Cartridge is a premium filtration solution engineered for demanding industrial environments where precision, durability, and chemical resistance are paramount. Manufactured from high-grade SS316L stainless steel, this cartridge provides exceptional corrosion resistance and structural integrity, making it the ideal choice for aggressive chemicals, high temperatures, and particulate-heavy fluids.
Advanced 5-Layer Sintered Construction
Each cartridge features a sophisticated multi-layer design, typically integrating five layers of stainless steel wire meshwith progressively varying pore sizes. Through a controlled vacuum diffusion sintering process, these layers are metallurgically bonded into a monolithic porous structure. This integration enhances mechanical strength and dimensional stability, allowing the filter to withstand differential pressures up to 10 bar (145 psi) without deformation or media migration.
Thermal & Chemical Resilience
Designed for extreme conditions, the 316L Sintered Wire Mesh Cartridge supports continuous operation at temperatures up to 480°C (896°F) and can resist thermal shocks up to 600°C. Its superior permeability ensures a low pressure drop and efficient throughput, while the robust 316L construction maintains reliable particle capture in the most abrasive slurries and harsh chemical environments.
Sustainability & Customization
To minimize operational costs, the cartridge is fully regenerable. Its durable surface supports repeated cleaning cycles via backwashing, ultrasonic cleaning, or chemical treatment, significantly extending service life. We offer full customization in diameter, length (10"–40"), and micron ratings (1μm and above) to balance filtration efficiency with your specific system flow requirements.
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Technical Specifications
| Specification | Details |
|---|---|
| Material | SS 316L (Standard) / SS 304 / Special Alloys |
| Outer Diameter | 60mm (2.36") |
| Length Options | 10", 20", 30", 40" (254 mm – 1016 mm) |
| Filtration Efficiency | 1 μm to 200 μm |
| Operating Temp. | 480°C (Continuous) / 600°C (Short-term) |
| Structural Design | 5-Layer Vacuum Sintered Wire Mesh |
| Max. Differential Pressure | 1.0 MPa (10 Bar / 145 psi) |
| End Configurations | DOE, 222, 226, NPT/BSP Threaded, or Custom |
Product Features
FILTURE Sintered Wire Mesh Cartridges offer exceptional performance through precision engineering:
Superior Mechanical Strength: Our 5-layer construction ensures maximum structural integrity under stress.
High Temperature Resistance: Built to withstand extreme operating conditions up to 480°C (896°F).
Excellent Corrosion Resistance: Premium SS316L construction guarantees long-term durability in aggressive media.
Cleanable & Reusable: A cost-effective filtration solution supporting multiple regeneration cycles to reduce overhead.
Stable Filtration Performance: Maintains consistent efficiency and pore stability under high-pressure conditions.
Easy Installation: Standard dimensions ensure a seamless fit into most existing filter housings.
Applications
FILTURE Sintered Mesh Cartridges serve a wide range of critical applications:
Chemical Processing: Efficient filtration of corrosive chemicals, aggressive solvents, and acids.
Pharmaceutical Manufacturing: High-purity filtration meeting stringent contamination-free standards.
Food & Beverage (F&B): Hygienic processing of consumable liquids and ingredients.
Polymer Production: High-performance melt filtration and fine particle removal.
Water Treatment: Advanced water purification and industrial wastewater systems.
Hydraulic Systems: Reliable filtration for fuel, oil, and liquid power systems.
Petrochemical Industry: Critical process stream filtration in high-pressure environments.
Manufacturing Process
We ensure superior product quality through a meticulously controlled manufacturing cycle:
Design Optimization: Custom layer configuration tailored to your specific filtration requirements.
Precision Stacking: Expert alignment of five distinct mesh layers to achieve optimal pore distribution.
Ultrasonic Cleaning: Intensive surface preparation to ensure pristine bonding surfaces for sintering.
Vacuum Sintering: High-temperature diffusion bonding at 1100°C to create a monolithic, high-strength structure.
Quality Testing: Comprehensive performance validation including bubble point and pressure drop tests.
Precision Machining: Final dimensional finishing to ensure a perfect fit in your filter housing.
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Customization Options
We provide tailored filtration solutions engineered to meet your specific technical requirements:
Bespoke Dimensions: Customized lengths, diameters, and specialized end connections.
Specialty Alloys: High-performance materials including 304, 304L, Hastelloy C-276, Monel 400, and Inconel.
Precision Micron Ratings: Non-standard and absolute micron ratings to match your exact process.
Complex Geometries: Unique geometric configurations and pleated designs for increased surface area.
Application-Specific Modifications: Design adjustments optimized for your unique operating environment.
Quality Assurance
Every FILTURE 316L Sintered Wire Mesh Cartridge is subjected to a stringent multi-stage quality control protocol to ensure zero-defect performance:
Material Traceability: Full Material Test Reports (MTRs) and chemical analysis for every batch of SS316L.
Dimensional Inspection: High-precision verification of OD, length, and end-connection tolerances.
Hydraulic Performance Testing: Real-world validation of flow rate vs. pressure drop characteristics.
Integrity Validation: Absolute Bubble Point Testing to confirm pore size consistency and weld integrity.
QA/QC Documentation: Comprehensive data packages including Certificate of Conformance (CoC) and test logs.
Packaging and Logistics
We ensure your orders arrive in pristine condition through professional logistics management:
Individual Protective Packaging: Each cartridge is securely wrapped to prevent transit damage and contamination.
Bulk Packaging Options: Scalable solutions available for large-volume orders to optimize shipping costs.
Global Export Capabilities: Extensive experience in international trade compliance and documentation.
Expedited Delivery: Rapid transit times to key markets across Europe and North America.
Real-Time Shipment Tracking: Comprehensive tracking data and digital documentation provided for every order.
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Customer Support
Our experienced building group provides:
- Application consultation and sizing
- Technical documentation and drawings
- Installation guidance and troubleshooting
- Maintenance recommendations
- Replacement scheduling assistance
Why Choose Us
Proven Expertise: Decades of specialized experience in the research and manufacture of advanced filtration materials.
Global Footprint: A successful track record of high-value projects across the US, UK, Denmark, and beyond.
Uncompromising Quality: Adherence to rigorous manufacturing benchmarks and comprehensive performance testing.
Innovation Leadership: At the forefront of vacuum diffusion sintering technology and high-purity metal filter development.
Customer-Centric Partnerships: Dedicated to building long-term relationships through ongoing technical support and tailored solutions.
OEM Services
We welcome OEM partnerships and private label opportunities, leveraging our flexible manufacturing capabilities to support your brand’s growth:
Custom Branding & Packaging: Complete solutions for your own brand identity and professional packaging.
Technical Customization: Tailored specification adjustments to meet your unique market standards.
Scalable Mass Production: High-volume manufacturing capacity with consistent quality assurance.
Technical R&D Collaboration: Joint development and engineering support for innovative filtration products.
Exclusive Distribution Agreements: Strategic long-term partnerships with regional exclusivity options.
FAQ
Q: How do I clean the sintered wire mesh cartridge?
A: Multiple cleaning methods are available including backwashing, ultrasonic cleaning, and thermal cleaning.
Q: What information do you need for custom orders?
A: Please provide shape, application details, flow requirements, pressure conditions, operating temperature, and installation specifications.
Q: What's the typical service life?
A: Service life depends on application conditions, but these cartridges typically provide extended service with proper maintenance.
Q: Can you provide special alloys?
A: Yes, we offer Hastelloy C-276, Monel 400, Inconel 600, and other specialty materials.
Q: What's your delivery time?
A: Standard products ship within 2-3 weeks, custom orders typically require 4-6 weeks.
Contact Details
Ready to enhance your filtration system with our premium 316L sintered Wire Mesh Cartridge? Contact our filtration experts today for technical consultation and quotations.
Email: sam.young@sintered-metal.com
Our group is prepared to offer assistance you discover the idealize filtration arrangement for your particular application prerequisites. Get in touch to examine how our progressed sintered wire work innovation can move forward your handle productivity and item quality.
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