high quality titanium filter element
SS316 Porous Filter
Absolute Rate :Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length:
254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: 0.22-100um
Product Introduction
The High-Quality Titanium Filter Element is engineered from precision titanium woven wire mesh or titanium fiber felt, designed for high-performance filtration applications under extreme conditions. The element is fabricated using multiple layers of tightly interlaced titanium mesh, sintered in a high-vacuum furnace, and rolled into a cylindrical configuration with end welding. Seam welding is applied along the cylinder to maintain exact dimensional tolerance, ensuring concentricity, flatness, and structural stability. The multi-layer sintered structure provides superior mechanical strength, uniform pore distribution, and consistent permeability, eliminating issues commonly observed with conventional wire mesh, sintered powders, and ceramic filters.
The filtration precision ranges from 0.2 µm to 300 µm, allowing highly accurate retention of fine particulates in both liquid and gaseous streams. Standard outer diameter is 64 mm, with additional options including 30 mm, 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, and 350 mm, while the standard inner diameter is 28 mm, and lengths range from 10 inches (254 mm) to 60 inches (1524 mm). End connections are available in single-open end, double-open end, dual O-ring, and flanged designs, providing flexible integration into diverse filtration systems.
Operating temperature spans from -200°C to 1000°C, and the element withstands differential pressures up to 50 bar, depending on diameter and length. Titanium construction ensures exceptional resistance to corrosion, oxidation, and chemical attack from acids, alkalis, and solvents, making it suitable for high-purity water, chemical processing, hydrogen systems, steam, and high-temperature industrial applications. The element demonstrates high dirt-holding capacity, low pressure drop, and can be cleaned via backwashing, ultrasonic, or solvent methods without deformation, maintaining long service life and stable filtration performance.
With its robust mechanical and thermal properties, precise sintered porosity, and versatile end connections, the Titanium Filter Element provides reliable, repeatable filtration for critical applications in aerospace, petrochemical, pharmaceuticals, food and beverage, and environmental engineering sectors.
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Technical Specifications
| Parameter | Specification | Notes / Details |
|---|---|---|
| Material | Titanium (Grade 1, 2, or 5) | Other titanium alloys available on request |
| Filter Media Type | Woven wire mesh / Fiber felt | Multi-layer sintered structure |
| Filtration Precision | 0.2 µm – 300 µm | Customizable depending on application |
| Standard Outer Diameter (OD) | 64 mm | Optional: 30 mm, 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 350 mm |
| Standard Inner Diameter (ID) | 28 mm | Maintains concentricity with OD |
| Length | 10", 20", 30", 40", 60" (254 mm – 1524 mm) | Custom lengths available |
| End Connections | Single-open end, Double-open end, Dual O-ring, Flanged | Compatible with standard filtration housings |
| Operating Temperature | -200°C to 1000°C | Suitable for high-temperature steam and corrosive environments |
| Maximum Differential Pressure | Up to 50 bar | Depends on diameter, length, and installation |
| Mechanical Strength | High | Multi-layer sintered mesh ensures rigidity and resistance to collapse |
| Corrosion Resistance | Excellent | Resistant to acids, alkalis, solvents, and oxidizing agents |
| Permeability | High | Stable flow rates with low pressure drop |
| Dirt Holding Capacity | High | Long service life with backwashing or ultrasonic cleaning |
| Pore Structure | Uniform, interlaced | Maintains stable pore sizes over extended use |
| Cleaning Method | Backwash, Ultrasonic, Solvent | Enables repeated use without deformation |
| Applications | Steam filtration, chemical processing, hydrogen systems, high-purity water, aerospace fluids, food & beverage | Critical environments requiring high-purity filtration |
Product Features
Our titanium channel cartridges offer exceptional points of interest over customary filtration materials:
Superior Erosion Resistance: Titanium's characteristic oxide layer gives fabulous assurance against forceful chemicals and destructive environments.
High Temperature Steadiness: Keeps up basic astuteness and filtration execution over extraordinary temperature ranges.
Exceptional Mechanical Quality: Multi-layer sintered development conveys exceptional weight resistance and basic durability.
Stable Pore Structure: Exact micron evaluations stay reliable all through the filter's benefit life.
Easy Cleaning: Discharge capability expands operational life and diminishes substitution costs.
Chemical Compatibility: Inactive titanium fabric guarantees no defilement of sifted media.
Applications
Titanium channel components serve basic parts over requesting mechanical sectors:
Hydrogen Generation: Fundamental for clean vitality frameworks requiring unadulterated gas filtration and erosion resistance.
Chemical Preparing: Handles forceful chemicals and high-temperature responses safely.
Aerospace Industry: Gives solid filtration for water powered frameworks and fuel processing.
Pharmaceutical Fabricating: Guarantees sterile filtration with biocompatible materials.
Water Treatment: Conveys long-lasting execution in desalination and wastewater processing.
Food & Refreshment: Keeps up item virtue whereas assembly strict cleanliness standards.
Manufacturing Process
Our titanium channel components experience thorough fabricating steps:
- Material Determination: Premium titanium wire work or fiber felt preparation
- Layer Gathering: Different work layers situated for ideal pore distribution
- Vacuum Sintering: High-temperature combination makes uniform, steady structure
- Cylinder Arrangement: Accuracy rolling and crease welding guarantee culminate roundness
- Quality Testing: Each component experiences weight, stream, and judgment testing
- Final Assessment: Dimensional confirmation and surface quality assessment
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Customization Options
We get it that each application has interesting prerequisites. Our building group provides:
- Custom measurements and configurations
- Specialized conclusion associations and fittings
- Modified pore sizes for particular applications
- Multi-layer plans for upgraded performance
- Special fabric grades for extraordinary conditions
- Protective coatings when required
Quality Assurance
Every high quality titanium filter element meets exacting quality benchmarks through our comprehensive testing conventions. Our fabricating accomplices keep up certified quality frameworks guaranteeing steady execution. Each clump experiences bubble point testing, stream rate confirmation, and dimensional assessment some time recently shipment.
Packaging and Logistics
Proper assurance guarantees your channels arrive in idealize condition:
- Individual plastic wrapping for defilement protection
- Cushioned bundling anticipates harm amid transit
- Clear labeling incorporates details and taking care of instructions
- Global shipping capabilities with following information
- Express conveyance alternatives for critical requirements
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Customer Support
Our specialized group gives comprehensive bolster all through your project:
- Application interview and channel choice guidance
- Installation proposals and best practices
- Troubleshooting help and execution optimization
- Maintenance plans and cleaning procedures
- Replacement arranging and stock management
Why Choose Us
Shaanxi Filture New Material Co., Ltd. stands out in the filtration industry through:
Industry Encounter: A long time of mastery in progressed materials and filtration technology.
Global Reach: Demonstrated victory serving clients over Europe and North America.
Quality Center: Thorough quality control guarantees steady, dependable performance.
Innovation: Persistent advancement of made strides materials and fabricating processes.
Partnership Approach: Long-term connections built on believe and shared success.
OEM Services
We accomplice with hardware producers to give coordinates filtration arrangements. Our OEM administrations include:
- Custom channel plans for particular equipment
- Private labeling and bundling options
- Technical documentation and bolster materials
- Training programs for deals and benefit teams
- Ongoing item improvement collaboration
FAQ
Q: How long do titanium filter elements last?
A: Service life depends on application conditions, but typically 2-5 times longer than stainless steel alternatives.
Q: Can these filters handle chlorine environments?
A: Yes, titanium's corrosion resistance makes it ideal for chlorine and other aggressive chemicals.
Q: What cleaning methods are recommended?
A: Backwashing, ultrasonic cleaning, or mild acid solutions effectively restore performance.
Q: Are custom sizes available?
A: Absolutely. We manufacture filters to your exact specifications and requirements.
Q: What's the minimum order quantity?
A: We accommodate both prototype quantities and large production volumes.
Contact Details
Ready to enhance your filtration system with our high quality titanium filter element solutions? Contact our group nowadays to talk about your particular prerequisites and find how our progressed materials can move forward your handle efficiency.
Email: sam.young@sintered-metal.com
Connect with our filtration specialists to investigate how titanium channel innovation can advantage your applications. We're here to give specialized direction, custom arrangements, and dependable supply chain back for your filtration needs.
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