sintered candle filter element
SS316 Porous Filter
Absolute Rate :Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length:
254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: 0.22-100um
Product Introduction
The Sintered Candle Filter Element is a high-integrity metallic filtration component specifically designed for vertical installation in industrial filtration systems that require continuous, stable, and repeatable separation performance. The element is produced using stainless steel woven wire mesh or stainless steel fiber felt, which are stacked in multiple layers and metallurgically bonded through a controlled vacuum sintering process.
This sintering process permanently fuses individual metal layers into a unified porous structure, ensuring consistent pore geometry and eliminating the risk of layer separation during operation. After sintering, the filter medium is formed into a cylindrical candle shape and welded at both ends to provide mechanical reinforcement and reliable sealing. A rolling seam welding process is incorporated to enhance concentricity and straightness, allowing the candle filter to maintain dimensional stability under pressure and thermal cycling.
The candle-type geometry provides a large effective filtration area within a compact footprint, making it especially suitable for systems with high flow demand or limited installation space. The interconnected pore channels allow fluids or gases to pass through smoothly while capturing contaminants within the depth of the sintered structure. This depth filtration mechanism results in high dirt-holding capacity and stable differential pressure over extended service intervals.
Compared with conventional wire mesh elements, the sintered candle filter offers superior mechanical strength, improved resistance to deformation, and more stable filtration accuracy. Unlike ceramic or brittle powder-based filters, it tolerates vibration, pressure fluctuations, and thermal shock without cracking or performance degradation.
Manufactured from corrosion-resistant stainless steel or titanium, the sintered candle filter element performs reliably across a wide temperature range from −200 °C to 1000 °C. Its metallic construction supports repeated backwashing and regenerative cleaning, allowing contaminants to be removed effectively while preserving pore structure and filtration efficiency. This regenerability significantly extends service life and reduces operating and replacement costs.
The sintered candle filter element can be supplied in multiple structural configurations, including single open end and double open end designs, O-ring sealed versions, flanged constructions, and candle filters with integrated connectors for direct system installation. Special shapes and compact dimensions are also available to meet customized equipment requirements.
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Technical Specifications
| Technical Parameter | Description |
|---|---|
| Product Form | Sintered Candle Filter Element |
| Filter Media Construction | Multi-layer sintered metal mesh or fiber felt |
| Standard Material Grades | SUS 316L, SUS 304 |
| Optional Material Grades | 316, 304, 317L, 904L, 321, Titanium, other alloys |
| Filtration Precision | 0.2 μm – 300 μm |
| Typical Outer Diameter | 64 mm |
| Available Outer Diameters | 30 mm, 40 mm, 50 mm, 60 mm, 64 mm, 70 mm, 80 mm, 350 mm |
| Inner Diameter | 28 mm |
| Available Lengths | 254 mm / 508 mm / 762 mm / 1016 mm / 1524 mm |
| Inch Length Options | 10″ / 20″ / 30″ / 40″ / 60″ |
| End Configuration Options | Single open end, double open end, double O-ring |
| Service Temperature Range | −200 °C to 1000 °C |
| Cleaning Method | Backwash and regenerative cleaning |
| Structural Characteristics | Rigid candle-type sintered metallic structure |
Product Features
Our candle channels offer momentous focal points over conventional filtration methods:
Superior Quality: Multi-layered sintered development gives uncommon mechanical quality and weight resistance.
Corrosion Resistance: Premium stainless steel materials guarantee long-lasting execution in unforgiving chemical environments.
Stable Pore Structure: Uniform pore conveyance keeps up reliable filtration exactness all through the element's lifetime.
High Earth Holding Capacity: Progressed plan maximizes contaminant maintenance whereas keeping up ideal stream rates.
Easy Cleaning: Discharge capability expands benefit life and decreases substitution costs.
Wide Temperature Extend: Performs dependably from cryogenic to high-temperature applications.
Applications
Our filtration components serve assorted businesses worldwide:
- Chemical Preparing: Polymer filtration and catalyst recovery
- Food & Refreshment: Water treatment and refreshment clarification
- Pharmaceutical: Sterile filtration and API purification
- Petrochemical: Water powered oil and grease filtration
- Environmental: Wastewater treatment and discuss purification
- Aerospace: Fuel filtration and pressure driven systems
Manufacturing Process
We utilize progressed sintering innovation to make prevalent channel components. Numerous layers of absolutely woven wire work are carefully stacked and sintered in vacuum heaters. This handle makes a unbending, uniform structure that kills powerless focuses common in ordinary channels. Our rolling crease welding guarantees culminate roundness and auxiliary integrity.
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Customization Options
Every application has one of a kind prerequisites. We offer comprehensive customization services:
- Custom measurements and configurations
- Specialized combination materials
- Unique conclusion fitting designs
- Application-specific pore structures
- Custom bundling solutions
Quality Assurance
Quality is our foundation. Every sintered candle filter element undergoes comprehensive testing including:
- Pore estimate dispersion analysis
- Pressure testing
- Material composition verification
- Dimensional precision checks
- Flow rate validation
Our ISO-certified fabricating accomplices guarantee reliable quality and compliance with worldwide standards.
Packaging and Logistics
We ensure your venture with secure bundling outlined for worldwide shipping. Each channel component is exclusively wrapped and padded to anticipate harm amid travel. Our coordinations accomplices give dependable conveyance to Europe and North America with full following capabilities.
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Customer Support
Our specialized group gives comprehensive bolster all through your extend lifecycle. From introductory determination to establishment direction, we're here to guarantee your victory. Contact our specialists for application help and specialized consultation.
Why Choose Us
Proven Ability: A long time of involvement in progressed filtration technology
Global Reach: Fruitful usage over created markets
Quality Center: Thorough testing and quality control systems
Innovation Drive: Ceaseless change and innovation advancement
Customer Organization: Long-term connections built on believe and performance
OEM Services
We accomplice with hardware producers to give private name arrangements. Our OEM administrations incorporate item customization, specialized back, and adaptable fabricating courses of action to meet your particular requirements.
FAQ
Q: What's the typical lifespan of these filters?
A: Service life depends on application conditions, but proper maintenance can extend operation for years.
Q: Can you provide custom sizes?
A: Yes, we manufacture filters to your exact specifications.
Q: What materials are available?
A: We offer various grades of stainless steel, titanium, and specialty alloys.
Q: Do you provide installation support?
A: Our technical team offers comprehensive installation guidance and troubleshooting assistance.
Contact Details
Ready to investigate how our progressed filtration arrangements can improve your operations? Our master group is standing by to examine your particular prerequisites and give custom-made recommendations.
Email: sam.young@sintered-metal.com
Connect with us today to discover the difference that premium sintered candle filter element technology can make in your applications. We're committed to delivering solutions that exceed your expectations.
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