sintered filter elements
SS316 Porous Filter
Absolute Rate :Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length:
254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: 0.22-100um
Product Introduction
Sintered filter elements are high-performance filtration components engineered for industrial applications that demand precision, durability, and reliability. Manufactured from premium materials such as stainless steel (SUS 304, 316, 317L, 904L, 321) and titanium, these elements offer exceptional mechanical strength, corrosion resistance, and thermal stability. The filtration media is formed by overlapping multiple layers of woven wire mesh or stainless steel fiber felt, followed by sintering in a vacuum furnace. This process creates a rigid, uniform structure with stable pore geometry, high permeability, and superior dirt-holding capacity, outperforming conventional wire mesh, sintered powder, and ceramic filters.
The elements are available in a wide range of diameters, including standard sizes of 64 mm and options ranging from 30 mm to 350 mm, with standard inner diameters of 28 mm. Lengths range from 10 inches (254 mm) to 60 inches (1524 mm), making them adaptable to diverse filtration systems. End connections can be configured as single or double open ends, double O-rings, or flanged designs, allowing integration into various industrial equipment. Rolling seam welding ensures roundness and flatness across the entire structure, enhancing mechanical stability under high-pressure conditions. Filtration precision spans 0.2 μm to 300 μm, suitable for liquids, gases, and particulate filtration across demanding environments.
These sintered filter elements are widely employed in aerospace, petrochemical, chemical, pharmaceutical, food and beverage, and metallurgical industries. Typical applications include fluidized bed gas distribution, fine filtration of hydraulic and lubricating oils, water treatment and gas purification in food and beverage production, polymer separation in chemical processes, and particulate removal in environmental protection systems. Their robust design allows operation in temperatures ranging from -200°C to 1000°C, while high permeability and ease of backwashing ensure long service life and consistent performance. Overall, these sintered elements provide a reliable, high-efficiency solution for industrial filtration where durability, precision, and operational stability are critical.
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Technical Specifications
| Parameter | Specification / Range |
|---|---|
| Material | SUS 304, SUS 316, SUS 317L, SUS 904L, SUS 321, Titanium, other alloys available |
| Filtration Precision | 0.2 μm – 300 μm |
| Standard Outer Diameter (OD) | 64 mm |
| Other Outer Diameters (OD) | 30 mm, 40 mm, 50 mm, 60 mm, 70 mm, 80 mm, 350 mm |
| Standard Inner Diameter (ID) | 28 mm |
| Length | 10" (254 mm), 20" (508 mm), 30" (762 mm), 40" (1016 mm), 60" (1524 mm) |
| End Connections | Single open end, Double open end, Double O-ring, Flanged connection |
| Maximum Operating Temperature | -200°C to 1000°C |
| Maximum Operating Pressure | Up to 20 bar (depending on material and diameter) |
| Porosity / Permeability | High, uniform pore structure |
| Mechanical Strength | High, suitable for high-pressure and high-flow applications |
| Backwash Capability | Yes, designed for repeated cleaning cycles |
| Corrosion Resistance | Excellent, suitable for harsh chemical environments |
| Applications | Liquid, gas, and particulate filtration in aerospace, chemical, petrochemical, pharmaceutical, food & beverage, and metallurgical industries |
Product Features
Our progressed filtration cartridges offer uncommon execution characteristics that set them separated from customary sifting solutions:
Superior Mechanical Quality: Multi-layered development gives amazing weight resistance and basic steadiness beneath requesting working conditions.
Outstanding Erosion Resistance: Premium stainless steel materials guarantee long-lasting execution in forceful chemical environments.
Stable Pore Structure: Sintered work plan keeps up steady pore shapes and tall penetrability all through the filter's benefit life.
High Earth Holding Capacity: Designed structure suits significant contaminant loads whereas keeping up ideal stream rates.
Easy Discharge Capability: Cleanable plan permits for rehashed utilize, essentially expanding operational life expectancy and decreasing substitution costs.
Applications
These flexible sifting arrangements serve basic parts over various businesses and specialized applications:
Aerospace Industry: Exactness filtration for water powered frameworks, fuel preparing, and natural control frameworks requiring supreme reliability.
Chemical Preparing: Polymer filtration, catalyst recuperation, and handle stream decontamination in requesting chemical fabricating environments.
Food & Refreshment: Water treatment, refreshment clarification, and gas filtration applications where cleanliness and virtue are paramount.
Pharmaceutical Fabricating: Washing, drying, and sterile filtration forms requiring remarkable cleanliness standards.
Industrial Apparatus: Water powered oil and grease framework filtration for improved gear assurance and performance.
Manufacturing Process
Our generation technique guarantees reliable quality and execution over each channel element:
We start with premium stainless steel wire work layers that are absolutely covered concurring to built details. The multi-layer get together experiences vacuum sintering at controlled temperatures, making lasting metallurgical bonds between work layers.
The sintered fabric is at that point rolled into round and hollow shape with exactness welding strategies guaranteeing consistent development. Our rolling crease welding handle ensures ideal roundness and levelness all through the whole structure.
Final quality assessment confirms dimensional precision, pore structure judgment, and execution characteristics some time recently packaging.
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Customization Options
Understanding that mechanical applications have one of a kind prerequisites, we offer comprehensive customization services:
You can indicate custom measurements, elective materials, specialized conclusion arrangements, and particular micron evaluations. Our building group works closely with clients to create custom fitted arrangements that meet correct operational requirements.
Custom filtration grades, specialized mounting setups, and application-specific adjustments are promptly accessible through our adaptable fabricating capabilities.
Quality Assurance
Quality greatness drives each viewpoint of our fabricating handle. We keep up thorough quality control frameworks all through generation, ensuring each sintered filter elements meets stringent international standards.
Our certified fabricating accomplices utilize progressed testing gear to confirm dimensional exactness, filtration productivity, and auxiliary astuteness. Comprehensive documentation goes with each shipment, giving total traceability and quality verification.
Packaging and Logistics
Professional bundling secures your speculation amid travel. Standard components are carefully bundled in defensive materials, whereas bigger amounts utilize specialized shipping containers.
We arrange productive coordinations to guarantee convenient conveyance around the world. Our built up shipping systems serve clients over North America and Europe with solid conveyance schedules.
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Customer Support
Our specialized back group gives comprehensive help all through your extend lifecycle. From introductory detail interview to continuous operational back, we're committed to your success.
Expert direction on application optimization, upkeep methods, and investigating guarantees you accomplish most extreme execution from your filtration investment.
Why Choose Us
Shaanxi Filture New Material Co., Ltd. brings decades of specialized involvement in progressed filtration innovations. Our demonstrated track record serving clients over the Joined together States, Joined together Kingdom, and Denmark illustrates our capability to convey world-class solutions.
We combine imaginative building with solid fabricating to give filtration items that surpass desires. Our commitment to client victory drives nonstop enhancement and innovative advancement.
OEM Services
We accomplice with hardware producers to give private name filtration arrangements. Our OEM administrations incorporate custom branding, specialized bundling, and specialized documentation custom fitted to your specifications.
Flexible least arrange amounts and competitive estimating make our OEM programs open for companies of all sizes looking for premium filtration components.
FAQ
Q: What's the typical lifespan of these filter elements?
A: Service life varies by application, but our cleanable design typically provides 3-5 times longer service than disposable alternatives.
Q: Can you provide custom micron ratings?
A: Yes, we manufacture custom filtration grades from 0.22 to 300 microns based on your specific requirements.
Q: What's your standard delivery time?
A: Standard products typically ship within 2-3 weeks, while custom configurations may require 4-6 weeks depending on specifications.
Q: Do you provide installation guidance?
A: Absolutely. Our technical team provides comprehensive installation support and operational recommendations.
Contact Details
Quality sintered filter elements speak to a savvy venture in your operational productivity and gear assurance. Contact us nowadays to talk about how our progressed filtration arrangements can advantage your particular applications.
Ready to upgrade your filtration execution? Our specialized pros are accessible to talk about your particular prerequisites and prescribe ideal solutions.
Email: sam.young@sintered-metal.com
Reach out today to learn how our premium filtration technologies can improve your operational efficiency and reduce maintenance costs.
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