titanium filter element
SS316 Porous Filter
Absolute Rate :Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length:
254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: 0.22-100um
Product Introduction
The Titanium Sintered Filter Element is a high-performance filtration solution crafted from high-purity titanium micro-wires, employing multi-layered wire mesh stacked and vacuum sintered into a cohesive, cylindrical porous structure. Each element undergoes precision rolling seam welding at both ends to ensure exceptional roundness, flatness, and mechanical integrity. The unique 3D interconnected porous network offers controlled pore sizes from 0.2 µm to 300 µm, enabling precise particle retention and uniform flow distribution, while maintaining low pressure drop under high flow rates.
Designed for extreme industrial conditions, this filter element exhibits remarkable mechanical strength, capable of withstanding pulsating flows, vibration, and pressures up to 30 bar, as well as high temperatures up to 1000°C without deformation. Its inherent titanium properties deliver superior corrosion resistance, including tolerance to acidic, alkaline, and chloride-rich environments, making it ideal for high-purity steam, chemical liquids, and aggressive gas filtration.
The filter element supports multiple connection types, including single-open end, double-open end, O-ring seals, and flange connections, allowing easy integration with existing filtration systems. Its microstructure ensures high dirt-holding capacity, stable pore geometry, and excellent permeability, and the element is fully cleanable via backwashing or in-situ regeneration, extending operational lifespan and reducing maintenance downtime.
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Technical Specifications
| Parameter | Range / Options |
|---|---|
| Material | Titanium (other alloys available upon request) |
| Filtration Precision | 0.2 µm – 300 µm |
| Standard Outer Diameter | 64 mm |
| Other Outer Diameters | 30 mm, 40 mm, 50 mm, 60 mm, 64 mm, 70 mm, 80 mm, 350 mm |
| Standard Inner Diameter | 28 mm |
| Length | 10 in (254 mm), 20 in (508 mm), 30 in (762 mm), 40 in (1016 mm), 60 in (1524 mm) |
| Connection Types | Single-open end, Double-open end, Dual O-ring, Flange connection |
| Maximum Operating Pressure | 30 bar |
| Maximum Operating Temperature | 1000°C |
| Features | High mechanical strength, corrosion-resistant, stable pore structure, high permeability, backwashable, long service life |
| Applications | Steam filtration, hydraulic oil & lubricant purification, chemical processing, gas separation, polymer filtration, fluidized bed distribution |
Product Features
High Mechanical Quality: Your filtration framework benefits from amazing weight resistance and basic stability.
Superior Erosion Resistance: Titanium development guarantees long-lasting execution in forceful chemical environments.
Stable Pore Structure: Steady filtration execution with unsurprising stream characteristics all through the filter's lifespan.
Easy Cleaning: Backwashing capability expands channel life and decreases substitution costs.
Wide Temperature Run: Works dependably from cryogenic to high-temperature applications.
High Soil Holding Capacity: Amplified benefit interims cruel lower support costs for your operations.
Applications
Our filtration arrangements serve differing businesses where accuracy matters:
Fuel Cell Innovation: Gas dissemination and refinement in vitality transformation systems
Hydrogen Generation: Clean gas division and decontamination equipment
Chemical Handling: Polymer filtration and catalyst recuperation systems
Aerospace Industry: Hydraulic fluid filtration and pneumatic system protection
Food & Beverage: Sterile filtration and beverage clarification processes
Pharmaceutical: Washing, drying, and sterile gas applications
Water Treatment: Municipal and industrial water purification systems
Manufacturing Process
We utilize progressed sintering innovation to make your channel components. Different layers of metal work experience vacuum sintering at controlled temperatures. This prepare bonds the layers for all time whereas keeping up exact pore structures. Our rolling crease welding guarantees culminate round and hollow geometry and dispenses with powerless points.
Quality control monitors every production step. Each titanium filter element experiences weight testing and pore measure confirmation some time recently shipment.
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Customization Options
Your particular necessities drive our customization capabilities:
- Custom measurements and configurations
- Specialized conclusion fittings and connections
- Unique pore measure distributions
- Multi-layer plans for improved performance
- Flange associations for simple installation
- Special combination compositions for extraordinary environments
Quality Assurance
Our fabricating accomplices keep up ISO certification and take after strict quality conventions. Each bunch experiences comprehensive testing including:
- Pore estimate dispersion analysis
- Pressure drop measurements
- Burst quality testing
- Material composition verification
- Dimensional precision checks
Packaging and Logistics
We ensure your venture through cautious bundling. Each channel gets person wrapping to avoid harm amid transport. Bigger amounts transport in defensive holders with padding materials.
Our worldwide shipping organize guarantees opportune conveyance to Europe and North America. Standard lead times extend from 2-4 weeks depending on customization requirements.
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Customer Support
Our specialized group gives comprehensive bolster all through your extend lifecycle. We offer application direction, measuring calculations, and establishment suggestions. Post-delivery bolster incorporates investigating help and upkeep planning advice.
Why Choose Us
Proven Encounter: A long time of effective establishments over different businesses illustrate our expertise.
Global Reach: Set up nearness in created markets counting the US, UK, and Denmark.
Technical Greatness: Progressed materials information combined with down to earth application experience.
Reliable Association: Long-term connections built on steady quality and reliable service.
OEM Services
We accomplice with hardware producers to create coordinates filtration arrangements. Our building group collaborates on plan optimization and execution improvement. Whether you require standard items or totally custom arrangements, we adjust to your requirements.
FAQ
Q: How do I select the right micron rating?
A: Consider your contamination particle size and required cleanliness level. Our technical team can help determine optimal specifications.
Q: Can these filters handle high-pressure applications?
A: Yes, our sintered construction provides excellent pressure resistance. Contact us for specific pressure ratings.
Q: What's the expected service life?
A: Service life depends on application conditions and maintenance practices. Proper backwashing significantly extends operational life.
Q: Do you offer sample quantities for testing?
A: Absolutely. We encourage testing to ensure optimal performance in your specific application.
Q: Can you modify existing designs?
A: Yes, we regularly customize dimensions, end fittings, and pore structures to meet unique requirements.
Contact Details
Ready to enhance your filtration performance? Our titanium filter element solutions deliver the reliability and precision your applications demand. Contact our team today to discuss your specific requirements and discover how we can optimize your filtration processes.
Email: sam.young@sintered-metal.com
Reach out to explore how our advanced filtration technology can elevate your project performance. We're here to help you find the perfect solution.
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