stainless steel pleated filter element
Stainless Steel Wire Mesh Filter
Absolute Rate
Cleanable
Available Sizes:
Outer Diameter: 60mm(2.36")
Length: 254mm(10")
508mm(20")
762mm(30")
1016mm(40")
Micron Rating: Above 1um
Stainless Steel Pleated Filter Element - Premium Industrial Filtration Solution
The Stainless Steel Pleated Filter Element is a precision-engineered filtration component designed for applications requiring high filtration efficiency, mechanical strength, and long-term operational stability. Manufactured using multilayer sintered plain-weave stainless steel wire mesh, the pleated structure significantly increases the effective filtration area while maintaining uniform pore distribution and low pressure drop. This design ensures stable performance under continuous operation and fluctuating process conditions.
The filter element is produced from high-quality stainless steel grades including SUS 316L, SUS 304, 316, 304, 317L, 904L, and 321, with titanium and other special alloys available upon request. These materials provide excellent resistance to corrosion, oxidation, and chemical attack, making the pleated filter element suitable for aggressive fluids and gases. The sintered construction delivers high mechanical strength and pressure resistance, preventing deformation even in high-flow or high-differential-pressure systems.
Filtration ratings range from 0.2 μm to 300 μm, enabling accurate separation of fine particulates while preserving high permeability. The stable pore geometry formed during the sintering process ensures consistent filtration precision throughout the service life of the element. The pleated design enhances dirt-holding capacity, extending filtration cycles and reducing the frequency of replacement or cleaning.
Standard dimensional specifications include an outer diameter of 64 mm and an inner diameter of 28 mm, with optional outer diameters available from 30 mm to 350 mm to meet diverse installation requirements. Available lengths include 10 inches (254 mm), 20 inches (508 mm), 30 inches (762 mm), 40 inches (1016 mm), and up to 60 inches (1524 mm). The filter element can be manufactured in single open end or double open end configurations, with sealing options such as flat ends, double O-rings, flanged connections, or customized fittings for integration with existing filtration systems.
The Stainless Steel Pleated Filter Element operates reliably across a wide temperature range from -200°C to 1000°C, making it suitable for both cryogenic and high-temperature applications. Its rigid metallic structure allows effective backwashing and regeneration, significantly extending service life and lowering overall operating costs. Typical applications include gas distribution in fluidized beds, pharmaceutical washing and drying processes, hydraulic and lubricating oil filtration, water and gas filtration in food and beverage processing, and polymer filtration in chemical industries.
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Technical Specifications
| Parameter | Specification |
|---|---|
| Material | SS304, SS316, SS316L, SS904L |
| Outer Diameter | 60mm - 300mm |
| Length | 254mm, 508mm, 762mm, 1016mm |
| Filtration Rating | 1μm - 200μm |
| Operating Temperature | -40°C to 600°C |
| Maximum Pressure | 40 bar |
| Flow Rate | 10-500 L/min |
| End Cap Options | 222 DOE, 226 DOE, SOE |
| Gasket Material | Viton, PTFE, EPDM |
Product Features
Superior Toughness: Our creased channel components withstand extraordinary temperatures and weights. The sintered development guarantees long-lasting execution without degradation.
High Soil Holding Capacity: The creased plan increments surface region by 300% compared to round and hollow channels. This deciphers to longer benefit interims and diminished upkeep costs.
Easy Cleaning: You can clean and reuse these channels different times. Backwashing, ultrasonic cleaning, and steam sterilization are all reasonable options.
Corrosion Resistance: Stainless steel development gives amazing chemical compatibility. Your channels will keep up keenness indeed in forceful environments.
Precise Filtration: Uniform pore dispersion guarantees reliable molecule maintenance. You'll accomplish solid partition execution over your whole system.
Applications
Our channels exceed expectations in differing mechanical settings. Pharmaceutical companies depend on them for sterile filtration. Chemical processors utilize them for catalyst recuperation. Water treatment offices depend on their reliability.
Fuel Cell Frameworks: Basic component security in hydrogen fuel cells
Hydraulic Systems: Contamination control in mobile and industrial equipment
Food & Beverage: Clarification and sterilization processes
Petrochemical: Process stream purification and catalyst recovery
Water Treatment: Municipal and industrial water purification
Manufacturing Process
We utilize state-of-the-art sintering innovation. Numerous layers of exactness woven work experience vacuum sintering at 1100°C. This dissemination holding handle makes uniform pore structures. Quality control assessments happen at each generation stage.
Our fabricating accomplices keep up ISO 9001 certification. Each bunch experiences thorough testing some time recently shipment. You get channels that meet or surpass distributed specifications.
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Customization Options
Every application presents special challenges. Our designing group plans custom arrangements to meet your particular necessities. We alter measurements, materials, and conclusion associations as needed.
Custom Sizes: Any diameter from 25mm to 500mm
Special Materials: Hastelloy, Inconel, Monel available
Unique Configurations: Multi-layer designs for complex separations
End Cap Modifications: Custom threading and sealing arrangements
Quality Assurance
Quality drives each perspective of our operations. We actualize comprehensive testing conventions counting bubble point testing, stream rate confirmation, and weight testing. Each stainless steel pleated filter element receives individual inspection before packaging.
Our quality administration framework guarantees steady item execution. Traceability records go with each shipment. You can believe our channels to perform dependably in your basic applications.
Packaging and Logistics
We ensure your channels amid shipping with custom bundling. Person defensive sleeves anticipate harm amid travel. Bulk bundling choices diminish costs for expansive orders.
Our coordinations organize guarantees incite conveyance to Europe and North America. Standard lead times extend from 2-4 weeks depending on customization necessities. Express shipping accessible for critical orders.
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Customer Support
Our specialized group gives comprehensive application bolster. From introductory determination through establishment, we're here to offer assistance. You'll get point by point establishment enlightening and upkeep rules with each order.
Post-sales bolster incorporates investigating help and execution optimization proposals. Our specialists get it your challenges and give commonsense solutions.
Why Choose Us
Proven Involvement: Over a decade serving requesting mechanical markets
Technical Skill: In-house building group with broad filtration knowledge
Quality Center: Thorough testing guarantees steady performance
Global Reach: Effective establishments over Europe and North America
Innovation: Ceaseless change in plan and fabricating processes
OEM Services
We accomplice with hardware producers around the world. Our OEM program offers competitive estimating and devoted bolster. Custom labeling and bundling accessible to back your brand requirements.
Design collaboration guarantees ideal channel integration into your gear. We work closely with your building group all through the advancement process.
FAQ
Q: What's the typical service life of your filters?
A: Service life depends on application conditions. Most installations achieve 6-12 months between cleanings. Our product can be cleaned and reused 20+ times.
Q: Can you provide rush orders?
A: Yes, we maintain inventory of standard sizes. Rush production available for custom specifications with 1-2 week lead times.
Q: What cleaning methods do you recommend?
A: Backwashing works well for most applications. Ultrasonic cleaning removes stubborn contaminants. Steam sterilization suitable for pharmaceutical applications.
Q: Do you offer technical support for filter selection?
A: Absolutely. Our engineers help optimize filter selection based on your specific requirements. We consider particle size, flow rates, and operating conditions.
Contact Details
Ready to upgrade your filtration framework execution? Our group stands prepared to examine your particular necessities. Whether you require standard items or custom arrangements, we convey remarkable results.
Email: sam.young@sintered-metal.com
Contact us today to discover how our premium stainless steel pleated filter element solutions can improve your operations while reducing maintenance costs.
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