titanium fiber felt filter disc
Product standard specifications of titanium fiber felt:
Thickness: 0.25mm, 0.4mm, 0.6mm, 0.8mm, 1.0mm, 1.2 - 5.0mm;
Porosity: optional within 20% - 90%;
Maximum external dimension: 1200 x 1200mm, and specific dimensions can be cut according to customers' requirements.
Titanium Fiber Felt Filter Disc - Premium Filtration Solution
Titanium Fiber Felt Filter Disc is a precision-engineered filtration component designed for high-performance industrial applications, including hydrogen production systems, fuel cells, and chemical processing equipment. It is fabricated from GR1 titanium fibers, drawn to ultrafine diameters of 0.2 mm to 0.8 mm, which are carefully layered and compressed using specialized techniques. The layers are sintered under high-temperature vacuum conditions, causing the fibers to fuse at contact points and form a continuous three-dimensional network. This structure provides exceptional mechanical strength, thermal stability, and dimensional integrity, ensuring reliable performance in demanding environments.
The filter disc is available in customizable diameters, thicknesses ranging from 0.25 mm to 5.0 mm, and maximum sheet sizes up to 1200 × 1200 mm, which can be cut or shaped into circular, ring-shaped, polygonal, or custom profiles according to application requirements. Its open, interconnected porosity ranges from 20% to 90%, offering precise control over gas and liquid permeability, filtration efficiency, and particle retention. The high specific surface area of the titanium fibers enhances adsorption of contaminants while maintaining low pressure drop and consistent flow rates, making it suitable for fine filtration and high-throughput applications.
This filter disc exhibits outstanding corrosion resistance, enabling long-term use in acidic, alkaline, or otherwise chemically aggressive environments. It is highly thermally stable, withstanding elevated temperatures without structural deformation. Its multifunctional design allows simultaneous gas diffusion, liquid drainage, electrical conductivity, and structural support, critical for components such as gas diffusion layers in proton exchange membrane fuel cells (PEMFCs). The disc can also be washed and reused, reducing maintenance frequency and operating costs.
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Technical Specifications
| Parameter | Specification |
|---|---|
| Material | GR1 Titanium Fiber |
| Thickness | 0.25mm, 0.4mm, 0.6mm, 0.8mm, 1.0mm, 1.2-5.0mm |
| Porosity | 20%-90% (customizable) |
| Maximum Size | 1200 x 1200mm |
| Standard Porosity | 60%-80% |
| Fiber Diameter | Micron-level |
| Temperature Range | Up to 600°C |
| pH Range | 1-14 |
Product Features
Superior Erosion Resistance: Your filtration framework will withstand unforgiving chemical situations without degradation.
High Porosity Plan: Fabulous penetrability guarantees effective stream rates whereas keeping up filtration precision.
Exceptional Strength: Long benefit life decreases substitution costs and upkeep frequency.
Uniform Pore Conveyance: Reliable filtration execution over the whole surface area.
Easy Support: Launderable and reusable plan gives amazing cost-effectiveness.
High Strength-to-Weight Proportion: Lightweight however strong development for dependable performance.
Applications
Our titanium filter discs serve critical roles in various industries:
- Fuel Cell Frameworks: Gas dissemination layers for PEM fuel cells
- Hydrogen Generation: Electrolysis gear filtration
- Chemical Preparing: Destructive media filtration
- Water Treatment: High-purity filtration systems
- Aerospace Industry: Basic liquid filtration
- Pharmaceutical Fabricating: Sterile filtration processes
Manufacturing Process
We utilize progressed sintering innovation to make our high-quality channel plates. The prepare starts with precision-drawn titanium strands orchestrated utilizing specialized laying procedures. These filaments experience high-temperature vacuum sintering, where fiber crossing points meld to frame a steady three-dimensional organize structure. This fabricating approach guarantees reliable porosity, ideal mechanical properties, and solid filtration performance.
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Customization Options
You can specify exact requirements for your application:
- Custom Measurements: Any measure up to 1200 x 1200mm
- Tailored Thickness: From 0.25mm to 5.0mm
- Specific Porosity: Balanced between 20% and 90%
- Various Shapes: Circular, polygonal, ring, or circle configurations
- Surface Medicines: Hydrophobic or hydrophilic alterations available
Quality Assurance
Every titanium fiber felt filter disc plate experiences thorough quality control testing. We confirm porosity dissemination, mechanical quality, and dimensional precision some time recently shipment. Our fabricating accomplices keep up worldwide quality certifications and take after strict generation conventions to guarantee steady item quality.
Packaging and Logistics
Products are carefully bundled in defensive materials to anticipate harm amid travel. We give point by point dealing with enlightening and specialized documentation with each shipment. Our coordinations group facilitates effective conveyance to North American and European markets.
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Customer Support
Our specialized group gives comprehensive back all through your extend. You'll get master direction on item choice, establishment suggestions, and execution optimization. We're committed to guaranteeing your total fulfillment with our filtration solutions.
Why Choose Us
Shaanxi Filture New Material Co., Ltd.brings a long time of encounter in progressed filtration materials. You advantage from our broad mastery in titanium preparing, commitment to development, and demonstrated track record serving clients around the world. Our center on quality and client fulfillment sets us separated in the filtration industry.
OEM Services
We welcome unique gear producer organizations and can create custom filtration arrangements custom-made to your particular necessities. Our designing group works closely with clients to optimize item execution for interesting applications.
FAQ
Q: What's the typical lifespan of your filter discs?
A: Service life varies by application, but typically ranges from 2-5 years with proper maintenance.
Q: Can you provide custom pore sizes?
A: Yes, we can adjust porosity from 20% to 90% based on your filtration requirements.
Q: What's your minimum order quantity?
A: We accommodate both small prototype quantities and large production orders.
Q: Do you provide installation support?
A: We offer technical guidance and documentation to ensure proper installation.
Contact Details
Ready to improve your filtration framework execution? Contact our specialized group to talk about your particular necessities and get a customized arrangement proposal.
Email: sam.young@sintered-metal.com
Our experts are standing by to help you select the perfect titanium fiber felt filter disc for your application. Reach out today to experience the Shaanxi Filture difference in advanced filtration technology.
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