sintered metal filter tube
SS316l Sintered Tube
Absolute Rate
Cleanable
Available Sizes:
Outer Diameter: Customized
Inner Diameter: Customized
Micron Rating: 0.22-100um
Product Introduction
Sintered Metal Filter Tubes are precision-engineered filtration solutions designed for industrial applications requiring high durability, thermal resistance, and micron-level filtration accuracy. Manufactured from premium metal powders such as stainless steel, nickel, titanium, Monel, Inconel, and Hastelloy (B, C, and X), these tubes undergo cold isostatic pressing followed by high-temperature vacuum sintering, without any binders. This process produces a uniform, interconnected porous structure that allows precise control over pore size, porosity, and permeability, enabling tailored filtration performance for liquids, gases, and mixed-phase fluids.
The tubes offer exceptional mechanical integrity and stability, capable of withstanding high operating pressures while maintaining dimensional accuracy. Their customizable pore sizes range from 0.22 μm to 100 μm, allowing fine separation of solid particles, catalyst residues, and impurities. Outer diameters vary from 10 mm to 200 mm, with lengths adapted to specific system requirements. Multiple end connections—including DOE, 215, 222, 226, threaded types (NPT, BSP, G, M, R), flanges, rods, and quick-access ports—facilitate seamless integration into various filtration systems. Gasket options, including PTFE, Viton, silicone, EPDM, and NBR, provide chemical resistance and leak-proof sealing under demanding conditions.
Sintered Metal Filter Tubes operate on a surface and depth filtration principle, capturing contaminants on the porous surface to form a filter cake while allowing clean fluid to pass through. The high compressive strength of the sintered metal permits periodic backwashing or reverse flow cleaning, extending service life and reducing downtime. These tubes maintain filtration efficiency and structural integrity even under continuous exposure to temperatures up to 900°C.
Applications span chemical processing, catalyst recovery, fluidized bed operations, gas and powder homogenization, pneumatic transport, food and beverage filtration, sensor probe protection, PTA mother liquor filtration, and explosion- and flame-prevention systems. With superior corrosion resistance, thermal stability, mechanical strength, and cleanability, Sintered Metal Filter Tubes provide reliable, long-term performance for the most demanding industrial filtration challenges.
| Specification | Details |
|---|---|
| Material | SS316L Stainless Steel |
| Outer Diameter | 10-200mm (Customized) |
| Inner Diameter | Customized |
| Filtration Rating | 0.22-100μm |
| Operating Temperature | Up to 900°C |
| Length | Per Customer Requirements |
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Technical Specifications
Our sintered tubes convey micron-level accuracy filtration. When liquid passes through the component, contaminants are captured on the surface whereas clean liquid streams through. This makes successful partition of strong particles and gas pollutions from liquids.
| Property | Value | Units |
|---|---|---|
| Pore Size Range | 0.22-100 | μm |
| Maximum Operating Temperature | 900 | °C |
| Burst Pressure | >30 | bar |
| Material Options | SS316L, Titanium, Nickel | - |
| Standard Length | 100-2000 | mm |
Product Features
Superior Erosion Resistance: Our stainless steel development withstands cruel chemical situations and amplifies benefit life significantly.
Excellent Porousness: Optimized pore structure guarantees tall stream rates whereas keeping up filtration efficiency.
High Temperature Soundness: Works dependably at temperatures up to 900°C without execution degradation.
Mechanical Quality: Strong plan handles tall weight differentials and mechanical stress.
Backwashable Plan: Not at all like non-metallic components, our sintered metal channel tube can be cleaned through invert weight washing for rehashed use.
Shape Steadiness: Keeps up dimensional keenness beneath extraordinary working conditions.
Applications
Your filtration challenges discover arrangements over differing industries:
- Catalyst Recuperation: Productive partition in chemical processing
- Fluidized Bed Frameworks: Dependable execution in high-temperature environments
- Food and Refreshment: Secure filtration assembly cleanliness standards
- Gas Conveyance: Uniform stream control and filtration
- Sensor Assurance: Protecting touchy gear from contamination
- Pneumatic Frameworks: Combined filtration and commotion reduction
- Powder Preparing: Gas homogenization and pneumatic conveying
- Flame Arrestor: Anticipating fire proliferation in unsafe environments
Manufacturing Process
We utilize progressed powder metallurgy strategies. Metal powders are accurately measured and shaped through isostatic squeezing. The green compacts experience controlled sintering in vacuum heaters. This prepare makes uniform pore structures with fabulous mechanical properties. Quality control at each arrange guarantees reliable performance.
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Customization Options
Connection Sorts: Select from strung (NPT, BSP, G, M, R), flanged, DOE, or custom associations to fit your framework perfectly.
Materials: Select from stainless steel 316L, titanium, nickel, Monel, Inconel, or Hastelloy based on your chemical compatibility needs.
Dimensions: We manufacture tubes with outer diameters from 10-200mm and custom lengths up to 2000mm.
Gasket Materials: PTFE, Viton, silicone, EPDM, or NBR gaskets available for different temperature and chemical requirements.
Quality Assurance
Our quality administration framework guarantees each sintered metal channel tube meets worldwide benchmarks. We conduct comprehensive testing counting bubble point tests, stream rate confirmation, and dimensional review. Each bunch comes with point by point certificates archiving execution characteristics.
Packaging and Logistics
premium sintered metal filter tube is carefully bundled in defensive materials to avoid harm amid transport. We utilize moisture-resistant bundling and shock-absorbing materials. Express shipping accessible to Europe and North America with following data provided.
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Customer Support
Our specialized group gives comprehensive back all through your venture. From starting meeting to establishment direction, we guarantee fruitful usage. Specialized documentation and establishment guides are given with each order.
Why Choose Us
Shaanxi Filture brings decades of skill in progressed filtration materials. Our worldwide client base over the Joined together States, Joined together Kingdom, and Denmark illustrates demonstrated unwavering quality. We combine inventive designing with competitive estimating to convey uncommon value.
OEM Services
We accomplice with hardware producers to create coordinates filtration arrangements. Our OEM program incorporates plan collaboration, private labeling, and volume estimating. Let us offer assistance you upgrade your items with predominant filtration technology.
FAQ
Q: What is the minimum order quantity?
A: We accommodate orders from single pieces to large volumes based on your requirements.
Q: How do I determine the correct pore size?
A: Our engineers will help you select the optimal filtration rating based on your application requirements.
Q: Can the filters be cleaned and reused?
A: Yes, our metallic construction allows thorough cleaning through backwashing or ultrasonic cleaning.
Q: What is the typical delivery time?
A: Standard products ship within 2-3 weeks. Custom designs may require 4-6 weeks.
Contact Details
Ready to upgrade your filtration execution? Contact our specialized deals group today.
Email: sam.young@sintered-metal.com
Our experts are standing by to discuss your specific requirements and recommend the premium sintered metal filter tube solution for your application. Experience the difference that premium materials and expert engineering can make in your operations.
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