metal sintered porous disc

Product Introduction​​​​​​​

Metal Sintered Porous Disc is a precision filtration component engineered for stable, long-term performance in harsh industrial operating conditions. It is manufactured from laser-cut woven metal wire mesh that undergoes high-temperature vacuum sintering, a process that metallurgically fuses every wire intersection. This controlled sintering technology permanently stabilizes the pore structure, ensuring consistent pore size distribution, uniform geometry, and repeatable micron-level filtration accuracy throughout the disc’s service life.

From a structural design perspective, metal sintered porous discs can be produced in single-layer or multilayer configurations. Multilayer constructions significantly improve mechanical rigidity, compressive strength, and resistance to deformation while enhancing contaminant retention capacity. The porous structure maintains high permeability, allowing efficient flow rates with minimal pressure loss. Standard material selections include 316L and 304 stainless steel, offering excellent resistance to corrosion, acids, alkalis, and mechanical wear. For specialized environments, alternative options such as 304L stainless steel or custom alloy grades can be specified to meet stringent chemical or thermal demands.

In terms of filtration performance, metal sintered porous discs are available with filtration ratings ranging from 0.22 μm to 300 μm, enabling precise particle separation across a wide range of gas and liquid filtration applications. Disc thickness is typically controlled between 1 mm and 10 mm, with customized thicknesses available to balance permeability, pressure resistance, and structural strength. The outer diameter can be manufactured from 10 mm up to 3000 mm, while optional center holes with inner diameters starting from 4 mm provide flexible installation into various filter housings and system designs.

Thermally, metal sintered porous discs are designed for continuous operation within a temperature range of –200 °C to 600 °C, maintaining structural integrity and filtration efficiency under extreme conditions. Their uniform porous network delivers low pressure drop, high dirt-holding capacity, and excellent cleanability through backflushing or chemical cleaning. These characteristics make them ideal for applications such as corrosive fluid filtration, gas–liquid separation, catalyst recovery, steam processing, and fluidized bed systems in chemical, pharmaceutical, automotive, environmental, and aerospace industries.

Technical Specifications

Parameter	Specification
Material	SS316L, SS304, Alloy Options
Outer Diameter	10-300mm (Custom sizes available)
Thickness	1-3mm (Up to 10mm custom)
Micron Rating	0.22-100μm
Temperature Range	-200°C to 600°C
Structure	Single or Multi-layer
Shape Options	Round, Ring, Square, Oval, Fan-shaped
Working Pressure	Up to 300 PSI

Product Features

Superior Strength: Sintered development gives uncommon mechanical quality and long benefit life.

Excellent Erosion Resistance: Stainless steel materials stand up to acids, antacids, and cruel chemicals.

High Temperature Execution: Works dependably from -200°C to 600°C continuously.

Precise Filtration: Different micron evaluations guarantee exact molecule separation.

Easy Support: Cleanable and reusable plan decreases working costs.

Low Weight Drop: Optimized pore structure keeps up great stream rates.

Structural Steadiness: Unbending development avoids misshapening beneath pressure.

Applications

Our sintered permeable plates serve basic parts over industries:

Fuel Cell Frameworks: Gas dissemination and water administration in fuel cell stacks.

Hydrogen Generation: Catalyst back and gas decontamination in electrolysis equipment.

Chemical Handling: Destructive liquid filtration and catalyst recovery.

Pharmaceutical Industry: Sterile filtration and dissolvable recovery.

Automotive Segment: Fuel framework filtration and outflow control.

Food & Refreshment: Handle filtration and clarification.

Environmental Security: Discuss and water treatment systems.

Aerospace Applications: Water powered framework filtration and fuel processing.

Manufacturing Process

Our metal sintered porous disc follows strict quality protocols:

1. Material Choice: Premium review stainless steel wire work selection
2. Layer Gathering: Exact stacking of work layers for ideal performance
3. Sintering Handle: High-temperature vacuum sintering bonds contact points
4. Precision Cutting: Laser cutting guarantees exact dimensions
5. Quality Testing: Each plate experiences thorough inspection
6. Final Preparing: Edge treatment and surface finishing

Customization Options

We offer broad customization for your particular needs:

• Custom shapes and dimensions
• Special combination materials
• Unique pore measure requirements
• Mounting highlights and flanges
• Surface treatments
• Multi-zone filtration designs

Quality Assurance

Our quality administration framework guarantees reliable item excellence:

• ISO-compliant fabricating processes
• Batch following and documentation
• Performance testing for each generation run
• Material certification provided
• Dimensional assessment reports

Packaging and Logistics

Secure bundling ensures items amid transit:

• Individual defensive wrapping
• Moisture-resistant packaging
• Custom crating for huge orders
• Worldwide shipping capabilities
• Express conveyance alternatives available

Customer Support

Our specialized group gives comprehensive support:

• Application engineering assistance
• Installation guidance
• Troubleshooting support
• Maintenance recommendations
• Technical documentation

Why Choose Us

Industry Skill: A long time of involvement in filtration innovation development.

Global Reach: Demonstrated track record serving clients in US, UK, Denmark, and beyond.

Innovation Focus: Continuous improvement in materials and manufacturing processes.

Quality Partnership: Collaboration with certified manufacturing partners ensures reliability.

Customer-Centric Approach: Tailored solutions meet your specific requirements.

Competitive Pricing: Cost-effective solutions without compromising quality.

OEM Services

We give comprehensive OEM solutions:

• Private labeling options
• Custom product development
• Technical consultation
• Volume production capabilities
• Supply chain integration

FAQ

Q: What is the minimum order quantity?

A: We accommodate orders from single pieces to large production runs.

Q: How long is the typical lead time?

A: Standard products ship within 1-2 weeks. Custom orders require 3-4 weeks.

Q: Can you provide samples?

A: Yes, we offer samples for evaluation and testing purposes.

Q: What materials are available?

A: SS316L and SS304 are standard. Other alloys available upon request.

Q: Do you provide technical support?

A: Our engineering team offers comprehensive technical assistance.

Q: What are the payment terms?

A: We accept various payment methods including T/T and L/C.

Contact Details

Ready to enhance your filtration system with our metal sintered porous disc solutions? Contact our team today for technical consultation and quotations.

Email: sam.young@sintered-metal.com

Company: Shaanxi Filture New Material Co., Ltd.

Our experienced engineers are prepared to offer assistance you select the culminate filtration arrangement for your application. Whether you require standard items or custom-designed frameworks, we're committed to conveying greatness in each extend.