sintered metal discs
SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
Product Introduction
Sintered Metal Discs are high-precision filtration components engineered for demanding industrial separation processes where strength, accuracy, and long-term stability are essential. Manufactured from laser-cut sintered metal wire mesh, these discs are produced through a high-temperature vacuum sintering process that metallurgically bonds every contact point of the woven mesh. This process preserves the original mesh uniformity while permanently fixing pore size, geometry, and micron-level filtration accuracy, resulting in a rigid, dimensionally stable structure that outperforms conventional filter media.
From a material perspective, sintered metal discs are most commonly produced using 316L or 304 stainless steel, ensuring excellent corrosion resistance in aggressive chemical environments. Alternative materials, including 304L stainless steel and other specialty alloys, are available to meet specific process requirements. The filtration rating ranges from 0.22 microns to 300 microns, allowing precise control over particle retention across gas and liquid filtration systems. Disc thickness typically ranges from 1 mm to 10 mm, with custom thicknesses available for applications requiring enhanced mechanical strength or flow control.
Dimensionally, sintered metal discs offer exceptional design flexibility. Standard outer diameters range from 10 mm up to 3000 mm, while central openings can be machined with inner diameters starting from 4 mm, ensuring compatibility with various housings and assemblies. The discs can be manufactured in circular, annular, oval, sector, or complex irregular geometries, and optional outer rings or support structures can be added to improve sealing performance and pressure resistance.
Thermally, sintered metal discs maintain structural integrity and filtration performance over a continuous operating temperature range of –200 °C to 600 °C. Their high permeability, low pressure drop, and excellent dirt-holding capacity make them ideal for applications such as gas-liquid separation, fuel and oil filtration, catalyst recovery, steam filtration, and fluidized bed systems. Additionally, their robust metallic structure allows repeated cleaning and reuse, significantly reducing maintenance frequency and overall operating costs in long-term industrial operations.
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Technical Specifications
| Parameter | Specification | Options |
|---|---|---|
| Material | SS316L, SS304, SS316 | Custom alloys available |
| Outer Diameter | 10-300mm | Up to 3000mm custom |
| Inner Diameter | 4mm, 5mm, 6mm | Custom sizes available |
| Thickness | 1-3mm | Up to 10mm custom |
| Filtration Rating | 0.22-100μm | Up to 300μm available |
| Operating Temperature | -200°C to 600°C | Continuous operation |
| Shape Options | Round, Ring, Square | Oval, Fan-shaped custom |
Product Features
Our filtration circles convey extraordinary execution through progressed engineering:
Superior Toughness: Tall inflexibility and soundness guarantee expanded benefit life in requesting applications. The sintered development makes solid bonds between work contact focuses whereas keeping up uniform pore structure.
Outstanding Chemical Resistance: Great erosion resistance against acids, antacids, and different mechanical chemicals makes these plates appropriate for unforgiving handling environments.
Wide Temperature Run: Solid operation from -200°C to 600°C permits utilize in extraordinary warm conditions without execution degradation.
Precise Filtration Control: Numerous filtration grades accessible with remarkable exactness for particular molecule maintenance requirements.
Easy Support: Cleanable and reusable plan diminishes downtime and operational costs. Straightforward cleaning strategies reestablish unique execution characteristics.
High Earth Holding Capacity: Optimized pore structure maximizes contaminant maintenance whereas keeping up steady stream rates.
Applications
Our items serve basic capacities over differing industries:
Petrochemical and Chemical Preparing: Catalyst recuperation, steam treatment, and destructive liquid filtration in refining operations.
Pharmaceutical Fabricating: Sterile filtration, API filtration, and quality control applications requiring approved performance.
Automotive Industry: Fuel filtration, pressure driven frameworks, and emanation control components requesting solid performance.
Food and Refreshment: Clean filtration forms, clarification, and quality affirmation in generation environments.v
Aerospace: Fuel frameworks, water powered filtration, and basic component security in requesting flight conditions.
Environmental Assurance: Water treatment, discuss filtration, and contamination control frameworks requiring reliable performance.
Manufacturing Process
Our progressed sintering handle makes prevalent filtration components. Laser-cut metal work experiences high-temperature vacuum sintering, intertwining all contact focuses whereas protecting unique weave consistency. This handle locks in pore measurements, shapes, and micron-level precision.
The controlled sintering environment guarantees steady fabric properties all through each circle. Different work layers can be combined to accomplish particular filtration characteristics and improved quality properties.
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Customization Options
We offer comprehensive customization to meet your specific requirements:
- Custom shapes: Circular, oval, square, fan-shaped, or sporadic configurations
- Reinforcement rings and back structures
- Special combination compositions for interesting chemical compatibility
- Integrated stream dispersion designs for specialized applications
- Custom mounting highlights and association options
Quality Assurance
Our rigorous quality control ensures consistent performance. Each sintered metal discs group experiences comprehensive testing counting pore measure confirmation, weight drop examination, and fabric composition approval. Fabricating accomplices keep up certified quality frameworks compliant with universal standards.
Advanced testing gear approves filtration productivity, auxiliary astuteness, and dimensional precision. Documentation bundles back traceability necessities for basic applications.
Packaging and Logistics
Products are carefully bundled in defensive materials to avoid harm amid travel. Standard bundling incorporates dampness obstructions and padding suitable for universal shipping requirements.
We arrange productive coordinations to Europe and North America through set up shipping systems. Lead times and conveyance plans are overseen to back your generation arranging requirements.
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Customer Support
Our specialized group gives comprehensive application back from beginning detail through execution. We help with fabric choice, measuring calculations, and integration direction to optimize execution in your particular application.
Post-delivery back incorporates investigating help, upkeep suggestions, and execution optimization guidance.
Why Choose Us
Shaanxi Filture New Material Co., Ltd.brings decades of ability in progressed filtration materials. Our demonstrated track record serving clients over the Joined together States, Joined together Kingdom, Denmark, and past illustrates our commitment to excellence.
We combine inventive fabricating capabilities with responsive client benefit to provide arrangements that surpass desires. Our collaborative approach guarantees items are absolutely coordinated to your application requirements.
OEM Services
We accomplice with hardware producers to create custom filtration arrangements. Our OEM administrations incorporate plan collaboration, model improvement, and volume generation capabilities.
Technical bolster expands through the whole item lifecycle, from introductory concept to field benefit bolster. We work closely with your designing groups to optimize integration and performance.
FAQ
Q: What is the minimum order quantity?
A: We accommodate both prototype quantities and volume production requirements. Contact us to discuss your specific needs.
Q: Can you provide material certifications?
A: Yes, we provide comprehensive material certificates and test reports for quality verification.
Q: What cleaning methods are recommended?
A: Ultrasonic cleaning, backwashing, and chemical cleaning are all suitable depending on your application.
Q: How do I select the correct filtration rating?
A: Our technical team can help determine optimal specifications based on your particle size requirements and operating conditions.
Contact Details
Ready to explore how our sintered metal discs can enhance your filtration processes? Our technical specialists are available to discuss your specific requirements and recommend optimal solutions.
Email: sam.young@sintered-metal.com
Contact us nowadays to get nitty gritty details, estimating data, and specialized back for your another venture. We see forward to collaborating with you to accomplish prevalent filtration execution.
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