sintered metal powder discs
SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
Product Introduction
Sintered Metal Powder Discs are high-performance precision filtration components engineered for applications requiring controlled porosity, mechanical robustness, and long-term operational reliability. Unlike conventional wire mesh filters, these discs are manufactured from high-purity metal powders that are compacted and sintered under strictly controlled high-temperature vacuum conditions. This metallurgical sintering process forms a rigid, self-supporting porous structure in which individual metal particles are permanently bonded, ensuring stable pore geometry and consistent filtration accuracy throughout the service life.
From a materials standpoint, sintered metal powder discs are commonly produced using 316L or 304 stainless steel, providing excellent resistance to corrosion, oxidation, and chemical attack. For specialized environments, alternative materials such as 304L stainless steel or custom alloys can be selected to match specific media compatibility and process requirements. The filtration accuracy can be precisely controlled within a wide range of 0.22 microns to 300 microns, enabling effective separation of fine particles from gases or liquids while maintaining stable flow characteristics.
In terms of structural parameters, disc thickness typically ranges from 1 mm to 10 mm, with customized thicknesses available to optimize mechanical strength, pressure resistance, or permeability. Standard outer diameters extend from 10 mm up to 3000 mm, and center holes can be machined with inner diameters starting from 4 mm, allowing seamless integration into diverse filtration assemblies. The discs can be produced in circular, annular, oval, sector-shaped, or irregular geometries, and optional reinforcing rings or support layers can be incorporated for enhanced dimensional stability under high differential pressure.
Thermally, sintered metal powder discs are designed for continuous operation across a broad temperature range of –200 °C to 600 °C. Their uniform pore distribution delivers low pressure drop, high dirt-holding capacity, and excellent backflushing and cleaning performance. These characteristics make them particularly suitable for demanding applications such as corrosive fluid filtration, catalyst recovery, steam processing, gas–liquid separation, and fluidized bed systems across chemical, pharmaceutical, energy, and environmental industries.
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Technical Specifications
| Parameter | Specification |
|---|---|
| Material | 316L, 304 Stainless Steel, Titanium (Optional) |
| Filtration Rating | 0.22 - 100 microns |
| Operating Temperature | -200°C to 600°C |
| Outer Diameter | 10mm - 300mm (Custom sizes available) |
| Thickness | 1mm - 3mm |
| Porosity | 30% - 60% |
| Pressure Rating | Up to 50 bar |
| Surface Finish | Smooth, uniform structure |
Product Features
Our metal powder channel plates offer remarkable preferences for your filtration needs. The sintered structure gives prevalent mechanical quality whereas keeping up great stream characteristics. You'll appreciate the reliable pore dissemination that guarantees dependable molecule retention.
The cleanable plan implies you can reuse these plates different times, diminishing your operational costs essentially. Tall temperature resistance makes them idealize for extraordinary situations where routine channels fail.
Corrosion resistance is built into each plate, guaranteeing long-lasting execution indeed with forceful chemicals. The inflexible structure avoids misshapening beneath weight, keeping up filtration exactness all through the benefit life.
Applications
Your mechanical forms will advantage from our flexible filtration arrangements. Fuel cell applications require exact gas filtration, and our circles convey the immaculateness you require for ideal performance.
Hydrogen generation hardware requests solid filtration beneath challenging conditions. Our items exceed expectations in these situations, giving steady comes about you can trust.
Chemical handling businesses depend on our plates for catalyst recuperation and item refinement. The pharmaceutical division employments them for sterile filtration applications where accuracy things most.
Aerospace applications advantage from our lightweight however strong development. Natural security frameworks utilize our plates for discuss and water treatment processes.
Manufacturing Process
We utilize progressed powder metallurgy methods to make prevalent items. The prepare starts with carefully chosen metal powders that meet strict quality standards.
Powder compaction happens beneath controlled weight to accomplish ideal thickness. The sintering handle takes put in vacuum heaters at absolutely controlled temperatures.
This makes metallurgical bonds between particles without dissolving the base fabric. Post-processing incorporates accuracy machining to accomplish correct measurements and surface finishes.
Quality testing guarantees each plate meets your determinations some time recently shipment. Our fabricating handle ensures steady execution over each batch.
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Customization Options
Your special necessities merit custom fitted arrangements. We offer custom shapes counting circular, square, oval, and division plans to fit your particular applications.
Edge support alternatives give extra quality for high-pressure applications. Multi-layer developments are accessible for upgraded filtration efficiency.
Custom mounting highlights can be coordinates amid fabricating. Uncommon combinations are accessible for extraordinary chemical compatibility requirements.
Thickness varieties oblige diverse stream rate necessities. Surface medicines can be connected for specialized applications.
Quality Assurance
Every sintered metal powder discs undergoes rigorous testing to ensure consistent performance. Our quality control system includes dimensional verification and porosity testing.
Flow rate testing affirms each plate meets indicated parameters. Weight testing approves auxiliary judgment beneath working conditions.
Material certification archives go with each shipment. Traceability records guarantee total quality documentation for your records.
Our certified fabricating accomplices take after ISO measures all through generation. Customary reviews keep up quality consistency over all facilities.
Packaging and Logistics
Protective bundling avoids harm amid travel whereas keeping up item cleanliness. Person wrapping jam surface judgment until installation.
Bulk bundling alternatives are accessible for huge orders. Custom labeling incorporates portion numbers and details for simple identification.
International shipping skill guarantees convenient conveyance to Europe and North America. Documentation bolster encourages smooth traditions clearance.
Expedited shipping alternatives are accessible for pressing necessities. Nearby dispersion accomplices give territorial bolster when needed.
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Customer Support
Our specialized group gives comprehensive application bolster all through your venture lifecycle. Plan help makes a difference optimize plate determination for your particular requirements.
Installation direction guarantees appropriate execution for most extreme execution. Investigating back settle operational challenges rapidly and effectively.
Maintenance proposals expand benefit life and optimize execution. Preparing programs offer assistance your group get it legitimate dealing with and support procedures.
Technical documentation incorporates point by point determinations and application notes. Normal follow-up guarantees proceeded fulfillment with item performance.
Why Choose Us
Shaanxi Filture New Material Co., Ltd. brings decades of skill to each venture. Our center on advancement drives persistent item advancement and development.
Global reach guarantees dependable supply chain back for universal operations. Quality associations with certified producers ensure steady item availability.
Customer-centric approach implies we prioritize your victory over all else. Competitive estimating gives amazing esteem without compromising quality.
Environmental obligation guides our fabricating forms and fabric choice. Long-term associations make shared victory and maintainable growth.
OEM Services
Complete OEM arrangements bolster your private name prerequisites. Custom bundling and branding alternatives upgrade your advertise presence.
Product modification capabilities adapt our designs to your specifications. Quality system integration ensures seamless production workflows.
Inventory management programs maintain optimal stock levels. Technical collaboration develops next-generation products for emerging applications.
Confidentiality agreements protect your proprietary information. Dedicated account management provides personalized service and support.
FAQ
Q: What filtration accuracy can I expect?
A: Our product provide filtration ratings from 0.22 to 100 microns with excellent consistency.
Q: How many times can these discs be cleaned and reused?
A: With proper cleaning procedures, you can expect hundreds of cleaning cycles without performance degradation.
Q: What cleaning methods are recommended?
A: Backflushing, ultrasonic cleaning, and chemical cleaning are all suitable depending on your application requirements.
Q: Can you provide custom sizes and shapes?
A: Absolutely! We specialize in custom configurations to meet your exact specifications.
Q: What's the typical lead time for custom orders?
A: Custom orders typically require 2-4 weeks depending on complexity and quantity requirements.
Q: Do you provide technical support for application selection?
A: Yes, our engineering team provides comprehensive technical support throughout the selection and implementation process.
Contact Details
Ready to upgrade your filtration execution? Our group is here to offer assistance you select the culminate arrangement for your application requirements.
Contact our specialized deals group nowadays to examine your particular needs and get personalized proposals. We're committed to giving the ability and items you require for success.
Email: sam.young@sintered-metal.com
Let us show you how our advanced sintered metal powder discs can improve your process efficiency, reduce maintenance costs, and deliver the reliable performance your operations demand.
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