sintered metal filter disc
SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
Product Introduction
Sintered Metal Filter Disc is a precision-engineered filtration solution designed for reliable particle separation in demanding industrial environments. Manufactured from laser-cut woven metal wire mesh, each filter disc is processed through high-temperature vacuum sintering, a technique that permanently bonds all wire contact points. This metallurgical bonding stabilizes the pore structure, ensuring uniform pore size, consistent geometry, and highly accurate micron-level filtration that remains stable under pressure and thermal stress.
Structurally, sintered metal filter discs are available in single-layer or multilayer constructions. Multilayer designs enhance mechanical strength, rigidity, and contaminant-holding capacity while maintaining controlled permeability. The standard material options include 316L and 304 stainless steel, which provide excellent resistance to corrosion, acids, alkalis, and abrasive media. For specialized applications, alternative materials such as 304L stainless steel or engineered alloys can be selected to ensure optimal chemical compatibility and extended service life.
From a technical performance standpoint, these filter discs cover a wide filtration range from 0.22 μm to 300 μm, allowing precise separation of fine particles from liquids or gases. Disc thickness typically ranges between 1 mm and 10 mm, with customized thicknesses available to balance filtration efficiency, pressure drop, and mechanical durability. The outer diameter can be manufactured from 10 mm up to 3000 mm, while optional center holes with inner diameters starting from 4 mm allow easy installation into various filter housings and assemblies.
Sintered metal filter discs are designed for continuous operation across an extreme temperature range of –200 °C to 600 °C, maintaining structural integrity and filtration performance in both cryogenic and high-temperature processes. Their high porosity, uniform pore distribution, and low pressure drop enable efficient flow control and excellent dirt-holding capacity. Combined with reusability through backflushing or chemical cleaning, these characteristics make sintered metal filter discs ideal for applications such as gas–liquid separation, oil and fuel filtration, steam treatment, catalyst recovery, and fluidized bed systems in chemical, pharmaceutical, automotive, environmental, and aerospace industries.
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Technical Specifications
| Parameter | Specification |
|---|---|
| Material | SS316L, SS304, SS316, SS304L |
| Outer Diameter | 10-300mm (up to 3000mm available) |
| Thickness | 1-3mm (customizable up to 10mm) |
| Micron Rating | 0.22-100μm (up to 300μm available) |
| Operating Temperature | -200°C to 600°C |
| Maximum Pressure | 1.0 MPa |
| Surface Finish | Smooth, cleanable surface |
Product Features
Our sintered metal filter disc offers remarkable toughness with tall unbending nature and soundness for amplified benefit life. The progressed sintering prepare makes predominant erosion resistance, making these plates perfect for acidic and soluble situations. With amazing warm resistance capabilities, they perform dependably over extraordinary temperature ranges.
The multi-layer plan gives extraordinary filtration accuracy whereas keeping up fabulous dirt-holding capacity. Simple cleaning and reusability decrease your operational downtime and substitution costs. Accessible in numerous filtration grades, you can select the culminate detail for your particular application needs.
Applications
These flexible channel circles serve basic capacities over numerous businesses. In petrochemical and chemical preparing, they handle destructive fluids and catalyst recuperation frameworks. Pharmaceutical fabricating depends on their accuracy for sterile filtration processes.
Automotive applications incorporate fuel and oil filtration frameworks. Nourishment and refreshment businesses utilize them for fluid clarification and gas-liquid division. Aviation applications request their unwavering quality for pressure driven framework filtration. Natural security frameworks utilize them for outflow control and squander treatment.
Manufacturing Process
Our fabricating starts with carefully chosen stainless steel wire work layers. Through exactness laser cutting, we accomplish correct measurements and shapes. The high-temperature vacuum sintering prepare wires all contact focuses whereas protecting work uniformity.
Quality control measures guarantee steady pore structure and dimensional exactness all through generation. Last review confirms filtration execution and basic keenness some time recently packaging.
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Customization Options
We offer comprehensive customization to meet your interesting prerequisites. Select from different shapes counting circular, oval, square, or sporadic arrangements. External ring establishment gives extra basic bolster when needed.
Custom micron appraisals guarantee ideal filtration execution for your particular application. Extraordinary amalgam materials are accessible for extraordinary environment applications. Dimensional customization suits your hardware determinations perfectly.
Quality Assurance
Our thorough quality control framework guarantees each circle meets universal guidelines. Progressed testing hardware confirms pore measure conveyance and stream characteristics. Fabric certification ensures composition and execution properties.
Each clump experiences exhaustive assessment for dimensional precision and auxiliary judgment. We keep up point by point quality records for full traceability all through the generation process.
Packaging and Logistics
Protective bundling anticipates harm amid transportation. Standard bundling incorporates moisture-proof wrapping and padding materials. Custom bundling arrangements oblige uncommon dealing with requirements.
We facilitate worldwide shipping to Europe and North America with dependable coordinations accomplices. Express shipping choices guarantee quick conveyance for critical prerequisites. Following data keeps you educated all through the shipping process.
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Customer Support
Our specialized group gives master direction for item determination and application optimization. Comprehensive documentation incorporates establishment rules and upkeep suggestions. Responsive client benefit guarantees fast determination of any questions or concerns.
Technical back proceeds all through the item lifecycle with support direction and investigating assistance.
Why Choose Us
Shaanxi Filture New Material Co., Ltd. brings broad involvement in progressed filtration materials fabricating. Our commitment to advancement guarantees you get cutting-edge filtration arrangements that meet advancing industry demands.
Proven success in European and North American markets demonstrates our ability to meet stringent quality standards. Strong partnerships with certified manufacturing facilities guarantee consistent product quality and reliable supply.
OEM Services
We provide comprehensive OEM manufacturing services for your branded filtration products. Custom design capabilities ensure products meet your exact specifications and performance requirements.
Proven victory in European and North American markets illustrates our capacity to meet exacting quality measures. Solid organizations with certified fabricating offices ensure reliable item quality and solid supply.
FAQ
Q: What is the minimum order quantity?
A: We accommodate both small sample orders and large production quantities based on your needs.
Q: Can you provide custom dimensions?
A: Yes, we offer full customization for diameter, thickness, and shape specifications.
Q: What certifications do you provide?
A: We provide material certificates and test reports documenting performance specifications.
Q: How do I clean and maintain the filter discs?
A: These discs are easily cleaned using appropriate solvents or ultrasonic cleaning methods.
Contact Details
Ready to upgrade your filtration framework execution? Our specialized specialists are standing by to examine your particular necessities and give customized solutions.
Email: sam.young@sintered-metal.com
Contact us today to discover how our advanced sintered metal filter disc solutions can optimize your industrial processes and deliver superior filtration performance for your applications.
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