sintered metal disc
SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
Product Introduction
Sintered Metal Disc is a precision-engineered filtration component designed to deliver stable, high-efficiency separation performance in harsh industrial environments. Manufactured from laser-cut metal wire mesh, each disc undergoes a high-temperature vacuum sintering process that metallurgically bonds all mesh contact points. This bonding mechanism locks the pore structure in place, ensuring consistent pore size distribution, uniform geometry, and micron-level filtration accuracy that remains stable even under high pressure and thermal cycling.
The structural configuration of sintered metal discs can be single-layer or multilayer, depending on filtration and mechanical requirements. Multilayer constructions significantly enhance strength, rigidity, and dirt-holding capacity while maintaining controlled permeability. Standard materials include 316L and 304 stainless steel, which provide excellent resistance to corrosion, acids, alkalis, and mechanical wear. For specialized applications, alternative materials such as 304L stainless steel and custom alloys can be selected to ensure compatibility with aggressive media or elevated operating conditions.
From a dimensional and performance perspective, sintered metal discs offer a wide filtration range from 0.22 μm to 300 μm, enabling precise control of particle retention in both gas and liquid filtration systems. Typical thickness ranges from 1 mm to 10 mm, with customized thicknesses available to balance flow rate, pressure drop, and structural integrity. Disc diameters can be produced from 10 mm up to 3000 mm, while optional center holes with inner diameters starting at 4 mm allow seamless integration into various housings and filtration assemblies.
Thermally, sintered metal discs are designed for continuous operation across an extended temperature range of –200 °C to 600 °C without deformation or loss of filtration efficiency. Their high permeability, low pressure drop, and excellent dirt retention make them suitable for demanding applications such as gas–liquid separation, oil and fuel filtration, steam processing, catalyst recovery, and fluidized bed systems. In addition, the robust metallic structure allows repeated cleaning and reuse, reducing maintenance frequency and overall operating costs in long-term industrial filtration operations.
 |
 |
 |
 |
 |
 |
 |
 |
Technical Specifications
| Parameter | Specification |
|---|---|
| Material | SS316L, SS304, SS316, SS304L, Titanium |
| Outer Diameter | 10-3000mm |
| Inner Diameter | 4mm, 5mm, 6mm or custom |
| Thickness | 1-10mm |
| Micron Rating | 0.22-300μm |
| Operating Temperature | -200°C to 600°C |
| Shapes Available | Round, Ring, Square, Oval, Fan-shaped |
| Structure | Single-layer or Multi-layer |
Product Features
Your filtration challenges require vigorous arrangements. Our items convey uncommon quality and inflexibility through progressed sintering innovation. The high-temperature vacuum sintering handle bonds all contact focuses of woven metal work, keeping up uniform porosity whereas settling pore measurements with micron-level precision.
Key advantages include:
- Outstanding erosion, corrosive, antacid, and wear resistance
- Extended benefit life with great dirt-holding capacity
- Cleanable and reusable plan diminishes downtime
- Multiple filtration grades for different applications
- High warm soundness for extraordinary environments
Applications
These flexible filtration components serve basic parts over numerous industries:
Chemical & Petrochemical: Catalyst recovery, corrosive liquid filtration, steam treatment
Pharmaceutical: High-purity filtration with superior permeability
Automotive: Fuel and oil filtration systems
Aerospace: High-temperature gas distribution control
Food & Beverage: Sanitary filtration applications
Environmental: Dust collection and emission control
Metallurgical: Process gas filtration and particle separation
Manufacturing Process
Our sintering prepare guarantees reliable quality and execution. Woven metal work experiences accuracy laser cutting some time recently high-temperature vacuum sintering. This handle wires contact focuses whereas protecting the unique weave consistency. Multi-layer setups give improved filtration proficiency and mechanical strength.
Quality control measures incorporate dimensional confirmation, pore estimate testing, and weight drop examination to ensure detail compliance.
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
 |
Customization Options
We get it your one of a kind prerequisites. Our building group provides:
- Custom shapes and dimensions
- Specialized alloy materials
- Support ring integration
- Modified porosity distributions
- Application-specific designs
Whether you require oval plates for adaptable mounting or fan-shaped components for specialized gear, we convey custom fitted solutions.
Quality Assurance
Rigorous quality control systems ensure consistent sintered metal disc execution. Our fabricating accomplices keep up worldwide standard compliance through progressed generation methods and comprehensive testing conventions. Each bunch experiences exhaustive review some time recently shipment.
Packaging and Logistics
Products get defensive bundling to anticipate harm amid travel. We facilitate proficient shipping to Europe and North America, guaranteeing opportune conveyance to your office. Following data keeps you educated all through the coordinations process.
 |
 |
 |
 |
 |
 |
 |
 |
Customer Support
Our specialized group gives comprehensive application back. From introductory detail interview to post-delivery help, we guarantee your victory. Designing ability makes a difference optimize filtration execution for your particular requirements.
Why Choose Us
Shaanxi Filture brings brings broad involvement in progressed filtration materials. Our center on development and maintainability drives nonstop enhancement. Demonstrated victory over created markets illustrates our capability to meet exacting mechanical standards.
We produce long-term associations by conveying dependable arrangements that improve your operational execution whereas supporting natural goals.
OEM Services
Partner with us for private name fabricating. We give total OEM bolster counting item advancement, determination optimization, and quality affirmation. Our adaptable generation capabilities suit different volume requirements.
FAQ
Q: What micron ratings are available?
A: Our standard range covers 0.22 to 300 microns, with custom specifications available upon request.
Q: Can you provide non-standard shapes?
A: Yes, we manufacture round, oval, square, fan-shaped, and completely custom geometries.
Q: What materials do you recommend for high-temperature applications?
A: SS316L offers excellent performance up to 600°C, while titanium provides superior corrosion resistance.
Q: How do I clean and maintain these filters?
A: Most applications allow ultrasonic cleaning or backwashing. Specific maintenance procedures depend on your application requirements.
Contact Details
Ready to discuss your filtration sintered metal disc requirements? Our technical specialists are available to help optimize your application performance.
Email: sam.young@sintered-metal.com
Contact us today to explore how our advanced materials can elevate your projects and discover collaboration opportunities tailored to your specific needs.
Quick Links
