sintered metal disk
SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
Product Introduction
Sintered Metal Disk is a high-precision filtration component developed for continuous and demanding separation processes where mechanical strength, dimensional accuracy, and filtration stability are critical. Each disk is manufactured from laser-cut woven metal wire mesh and processed through high-temperature vacuum sintering. During sintering, all wire contact points are permanently metallurgically bonded, forming a rigid structure that stabilizes pore size and geometry while maintaining uniform micron-level filtration performance.
The disk structure may consist of single-layer or multilayer configurations. Multilayer designs significantly improve rigidity, pressure resistance, and contaminant retention while preserving high permeability. Standard material options include 316L and 304 stainless steel, selected for their superior resistance to corrosion, acids, alkalis, and mechanical abrasion. For specialized applications, additional material choices such as 304L stainless steel or engineered alloys can be supplied to meet specific chemical or thermal requirements.
From a performance standpoint, sintered metal disks are available with filtration ratings ranging from 0.22 μm to 300 μm, allowing precise particle separation in both gas and liquid systems. Disk thickness typically ranges from 1 mm to 10 mm, with custom thicknesses available to optimize strength, flow rate, and pressure drop. Outer diameters can be manufactured from 10 mm up to 3000 mm, and center holes may be machined with inner diameters starting at 4 mm, enabling flexible integration into diverse filtration housings.
Sintered metal disks are engineered for continuous operation across an extended temperature range of –200 °C to 600 °C, maintaining structural integrity and filtration accuracy under extreme thermal conditions. Their high porosity and uniform pore distribution provide low pressure loss and excellent dirt-holding capacity. Combined with their ability to withstand repeated cleaning and regeneration, these characteristics make sintered metal disks ideal for applications such as gas–liquid separation, oil and fuel filtration, steam processing, catalyst recovery, and fluidized bed systems across chemical, pharmaceutical, automotive, environmental, and aerospace industries.
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Technical Specifications
| Parameter | Specification |
|---|---|
| Material | SS316L, SS304, SS304L, Alloy Options |
| Outer Diameter | 10mm - 300mm (Custom sizes up to 3000mm) |
| Inner Diameter | 4mm, 5mm, 6mm or custom |
| Thickness | 1mm - 3mm (up to 10mm available) |
| Filtration Rating | 0.22μm - 100μm |
| Operating Temperature | -200°C to 600°C |
| Pressure Rating | Up to 250 bar |
| Construction | Single or multi-layer sintered mesh |
Product Features
Our sintered filtration disks convey extraordinary execution through progressed engineering:
- Superior Solidness: Tall inflexibility and soundness guarantee expanded benefit life
- Corrosion Resistance: Fabulous resistance to acids, antacids, and cruel chemicals
- Temperature Solidness: Keeps up execution from -200°C to 600°C
- Precise Filtration: Numerous filtration grades with extraordinary accuracy
- Easy Support: Cleanable and reusable plan decreases downtime
- High Stream Rates: Optimized pore structure minimizes weight drop
Applications
Your sintered metal disk can serve multiple industries and applications:
Industrial Forms: Chemical handling, catalyst recuperation, steam treatment
Automotive: Fuel filtration, water powered frameworks, outflow control
Pharmaceutical: Sterile filtration, prepare division, API purification
Food & Refreshment: Item clarification, sterile discuss filtration
Petrochemical: Gas-liquid division, destructive liquid filtration
Environmental: Water treatment, discuss decontamination systems
Aerospace: Fuel frameworks, water powered filtration, natural control
Manufacturing Process
Our sintering prepare guarantees reliable quality and execution. We start with precision-woven stainless steel work layers. These layers experience laser cutting for correct measurements. The sintering happens in controlled vacuum heaters at ideal temperatures. This prepare wires all contact focuses whereas keeping up unique weave consistency. Quality testing takes after each generation group to confirm specifications.
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Customization Options
We get it your one of a kind prerequisites require custom-made solutions:
- Shape Choices: Circular, annular, square, oval, or segment configurations
- Size Varieties: Custom distances across and thickness specifications
- Support Structures: Outside rings and fortification options
- Material Grades: Different stainless steel amalgams and claim to fame materials
- Pore Measure: Exact micron evaluations for particular applications
- Edge Wrapping up: Welded, creased, or machined edge treatments
Quality Assurance
Quality drives each viewpoint of our fabricating prepare. We keep up thorough quality control frameworks all through generation. Each clump experiences comprehensive testing for pore estimate exactness, auxiliary judgment, and fabric composition. Our fabricating accomplices hold universal certifications and take after strict quality conventions. Pre-shipment assessment guarantees items meet your correct specifications.
Packaging and Logistics
Your items get cautious bundling to anticipate harm amid travel. We utilize defensive materials appropriate for worldwide shipping. Standard lead times extend from 2-4 weeks depending on customization necessities. Express shipping alternatives are accessible for pressing orders. We arrange with dependable coordinations accomplices to guarantee convenient conveyance to Europe and North America.
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Customer Support
Our specialized group gives comprehensive bolster all through your venture. Pre-sales discussion makes a difference decide ideal determinations for your application. Establishment direction and specialized documentation go with each arrange. Post-sales bolster incorporates upkeep proposals and investigating help. We're committed to your long-term victory with our filtration solutions.
Why Choose Us
Shaanxi Filture brings broad ability in progressed filtration materials. Our center on European and North American markets guarantees we get it your quality desires. We combine inventive fabricating with solid supply chain administration. Our collaborative approach with certified accomplices ensures steady quality and opportune conveyance. Believe our demonstrated track record over numerous industries.
OEM Services
We offer total OEM fabricating administrations for your private name prerequisites. Our building group works closely with you to create custom arrangements. We can alter existing plans or make totally unused items. Quality frameworks guarantee reliable generation for your brand. Adaptable least arrange amounts suit different trade sizes.
FAQ
Q: What's the minimum order quantity?
A: Minimum orders vary by specification, typically starting at 50 pieces.
Q: Can you provide custom shapes?
A: Yes, we manufacture disks in various shapes including irregular configurations.
Q: How do I clean and maintain the disks?
A: Ultrasonic cleaning or reverse flow cleaning effectively removes contaminants.
Q: What materials are available besides stainless steel?
A: We offer titanium, Inconel, and other specialty alloys for specific applications.
Q: Do you provide material certificates?
A: Yes, material certificates and test reports accompany each shipment.
Contact Details
Ready to discuss your sintered metal disk requirements? Our team is here to help you find the perfect solution.
Email: sam.young@sintered-metal.com
Contact us today to explore how our advanced materials can enhance your filtration processes and improve your operational efficiency.
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