sintered metal filter disk
SS316l Sintered Disc
Cleanable
Available Sizes:
Outer Diameter: 10-300mm
Thickness: 1-3mm
Micron Rating: 0.22-100um
Product Introduction
Sintered Metal Filter Disk is a high-precision filtration element engineered to deliver stable separation performance under demanding mechanical, chemical, and thermal conditions. The filter disk is produced from laser-cut woven metal wire mesh and consolidated through a controlled high-temperature vacuum sintering process. During sintering, all wire contact points are permanently metallurgically bonded, forming a rigid and dimensionally stable porous structure that preserves pore size accuracy and uniformity at the micron level.
The structural design of sintered metal filter disks can be tailored as single-layer or multilayer constructions. Multilayer configurations significantly enhance compressive strength, rigidity, and pressure resistance while improving contaminant retention capacity without sacrificing permeability. Standard material options include 316L and 304 stainless steel, which offer excellent resistance to corrosion, acids, alkalis, and abrasive media. For specialized operating environments, alternative materials such as 304L stainless steel or custom alloy grades are available to meet specific chemical compatibility and durability requirements.
From a performance perspective, sintered metal filter disks provide a wide filtration accuracy range from 0.22 μm to 300 μm, enabling precise control of particle removal in both gas and liquid filtration systems. Disk thickness is typically specified between 1 mm and 10 mm, with customized thicknesses available to optimize flow rate, pressure drop, and mechanical strength. The outer diameter can be manufactured from 10 mm up to 3000 mm, while optional center holes with inner diameters starting from 4 mm allow seamless integration into various filter housings and assemblies.
Designed for continuous operation, sintered metal filter disks can withstand temperatures from –200 °C to 600 °C without deformation or loss of filtration efficiency. Their uniform pore distribution ensures low pressure loss, high permeability, and excellent dirt-holding capacity. In addition, the robust metallic structure allows repeated backflushing or chemical cleaning, extending service life and reducing maintenance costs. These characteristics make sintered metal filter disks ideally suited for applications such as gas–liquid separation, oil and fuel filtration, steam processing, catalyst recovery, and fluidized bed systems across chemical, pharmaceutical, automotive, environmental, and aerospace industries.
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Technical Specifications
| Parameter | Specification |
|---|---|
| Material | SS316L, SS304, SS316, Custom Alloys |
| Outer Diameter | 10-300mm (Standard), up to 3000mm (Custom) |
| Thickness | 1-3mm (Standard), up to 10mm (Custom) |
| Filtration Rating | 0.22-300 microns |
| Temperature Range | -200°C to 600°C |
| Inner Diameter | 4mm, 5mm, 6mm or custom sizes |
| Shape Options | Round, Ring, Square, Oval, Fan-shaped |
Product Features
Your filtration framework benefits from uncommon solidness and execution. These disks offer exceptional erosion resistance and can withstand cruel chemical situations. You'll appreciate the tall unbending nature and basic solidness that amplifies operational life expectancy significantly.
The cleanable plan decreases your support costs and minimizes downtime. Each disk keeps up reliable pore structure indeed after numerous cleaning cycles. The multi-layer development gives prevalent dirt-holding capacity whereas guaranteeing exact filtration accuracy.
Applications
These flexible channel disks serve basic parts over different industries:
- Petrochemical Handling: Catalyst recuperation and destructive fluid filtration
- Pharmaceutical Fabricating: Sterile filtration and sedate purification
- Automotive Industry: Fuel and oil filtration systems
- Food & Refreshment: Item clarification and defilement removal
- Aerospace: Pressure driven liquid filtration and fuel systems
- Environmental Assurance: Gas-liquid division and outflow control
Manufacturing Process
Our progressed sintering handle guarantees ideal execution. High-temperature vacuum sintering wires work contact focuses whereas protecting unique weave designs. This strategy keeps up uniform pore dispersion and auxiliary integrity.
Quality control measures monitor every production step. Each sintered metal filter disk experiences thorough testing to confirm filtration exactness and basic reliability.
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Customization Options
You can indicate custom measurements, shapes, and filtration evaluations to coordinate your correct prerequisites. Our building group works closely with you to create custom fitted arrangements for one of a kind applications.
We offer different edge medicines, mounting arrangements, and multi-layer plans. Uncommon combination materials are accessible for extraordinary temperature or chemical compatibility requirements.
Quality Assurance
Our quality administration framework guarantees reliable item execution. Each clump experiences comprehensive testing counting pore measure confirmation, weight drop investigation, and fabric composition validation.
All items meet worldwide measures for mechanical filtration components. We keep up nitty gritty quality records and give certificates of compliance with your orders.
Packaging and Logistics
Products are carefully bundled to avoid harm amid shipping. We utilize defensive materials and suitable holders for secure worldwide transport.
Our coordinations arrange guarantees convenient conveyance to Europe and North America. Following data is given for all shipments, permitting you to screen conveyance progress.
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Customer Support
Our specialized group gives comprehensive application bolster. We help with item choice, establishment direction, and execution optimization recommendations.
Post-sales back incorporates upkeep exhortation and investigating help. Our engineers are accessible to address specialized questions and application challenges.
Why Choose Us
Shaanxi Filture brings broad mastery in progressed filtration materials. Our demonstrated track record in European and North American markets illustrates our commitment to quality and reliability.
We combine inventive fabricating methods with thorough quality control. Your victory drives our nonstop enhancement endeavors and item advancement initiatives.
OEM Services
We give comprehensive OEM fabricating administrations for your private name prerequisites. Our experienced group can create custom plans that meet your particular execution criteria.
From model improvement to large-scale generation, we back your trade development with dependable fabricating associations and reliable quality standards.
FAQ
Q: What is the typical lead time for standard sizes?
A: Standard sizes typically ship within 2-3 weeks after order confirmation.
Q: Can you provide smaller quantities for testing?
A: Yes, we offer sample quantities for evaluation and testing purposes.
Q: Are custom materials available?
A: We can work with various alloy compositions based on your application requirements.
Contact Details
Ready to enhance your filtration system performance? Contact our technical team to discuss your specific requirements and explore how our sintered metal filter disk solutions can optimize your operations.
Email: sam.young@sintered-metal.com
Our filtration specialists are prepared to offer assistance you select the idealize filtration arrangement for your mechanical applications. We see forward to supporting your victory with high-performance filtration innovation.
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